Wayne-Dalton 9800 Torsion Spring Removal For Standard Lift, Failure to use approved

Page 6

 

P1

Torsion Spring Removal

 

 

For Standard Lift

 

 

Tools Needed:

WARNING

TORSION SPRING ASSEMBLY

 

 

 

Recommended

Failure to use approved

 

 

tools from

winding bars can cause spring

 

 

page 5

energy to be released

 

 

 

suddenly, resulting in severe

 

 

 

or fatal injury.

 

 

 

WARNING

 

 

 

COUNTERBALANCE SPRING

 

 

 

TENSION MUST BE RELIEVED

 

 

 

BEFORE REMOVING ANY

WINDING CONE

 

 

HARDWARE. A POWERFUL SPRING

 

 

 

 

 

RELEASING IT’S ENERGY SUDDENLY

 

 

 

CAN CAUSE SEVERE OR FATAL

 

 

 

INJURY.

 

 

 

Do not release the torsion spring

 

 

 

tension unless you are a qualified and

APPROVED WINDING BAR

 

 

experienced door technician. Instead have

 

 

a professional door agency release the

 

 

 

tension.

 

 

 

Step 1: Close the door and place vice

 

 

 

clamps on the back legs of both vertical

 

 

 

tracks, above the third roller to prevent the

 

 

 

door from lifting as you unwind the springs.

 

 

 

Use only approved winding bars available

 

 

 

from your dealer. Do not use undersized

 

 

 

steel rods, screw drivers or anything else

 

 

 

to unwind the springs. Position the ladder

 

 

 

just off to the side of the winding cone.

 

 

 

The winding cone should be easy to reach

 

 

 

without putting your body directly in front

 

 

 

of it.

 

 

 

Step 2: Insert a winding bar into one of the

 

 

 

holes in the winding cone. Exert upward

 

 

 

pressure. Using caution, loosen the two

 

 

 

(2) set screws in the winding cone. Be

 

 

 

prepared to support the full torsional force

SET SCREWS

 

 

of the spring when the set screws are

 

 

 

 

 

loosened.

 

 

 

Step 3: Once set screws are loose, slowly

 

 

 

and carefully lower the winding rod until

 

 

 

it rests against the door. Insert other

 

 

 

winding bar into the upper hole. Push up

 

 

 

and remove lower bar. Carefully lower

 

 

 

upper winding bar, 1/4 turns at a time until

 

 

 

it rests against the door. Repeat process

 

 

 

until all tension is relieved. If your door

 

 

 

is equipped with two (2) torsion springs,

 

 

 

follow the same procedure to relieve

 

 

 

tension on the second spring.

 

 

 

Step 4: Remove vice clamps from tracks,

 

 

 

unbolt torsion shaft assembly and remove

 

 

 

from work area.

 

 

 

NOTE: Continue with “P4” on page 9 after

firmly hold winding bars and

 

 

completing this step.

cautiously loosen set screws

6

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts

 

You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Image 6
Contents Series Portland Source PlantTable of Contents Package Contents Door Section Identification Power Drill Tools RequiredSaw horses pair Failure to use approved Spring when the set screws areTorsion Spring Removal For Standard Lift Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorAttach a suitable Preparing the OpeningFailure to securely Mounting pad to structurally soundHand tighten the flagangle to InstallationAttaching Fully Adjustable Flagangle to Vertical Track None Carriage bolts and 2 1/4- 20 flangeInstalling Fully Adjustable Jamb Brackets Counterbalance Cables Bottom SectionSide, must be raised the height Shim Vertical TrackTools Needed Important The tops Position the left hand vertical trackStacking Sections Top Brackets To this DOOR, a WAYNE-DALTON ANY U-BARS Provided with DOOR. the InstallationOperator Bracket ProperlyTop Section Door OperationFlagangle Attaching Horizontal Track to AdjustableAdjusting Top Brackets Do not Raise Door Until HorizontalCenter Bearing Bracket Torsion Spring Assembly SideNylon Center Bushing Securing Door For Spring WindingImportant do not USE Impact GUN To Wind Springs Winding Torsion Springs Parallel and within 3/4 Maximum of door edge Rear SupportKeep horizontal track Otherwise door could fall Resulting in severe injury orWinding bar while carefully loosening To adjust spring tension, fully closeThird roller. Insert a winding bar into Set screws in the winding coneSide Lock Pull RopePerforated OPERATORangle rail Trolley OperatorHeader Door ARM to Operator Bracket Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Model /or Ship Any Parts You May Need Thank you for your purchase
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