Wayne-Dalton 9800 installation instructions Extension Spring Removal, Removing the Old Door

Page 9

 

 

P3

Extension Spring Removal

Tools Needed:

Step 1: Raise the door to the fully open

position and place vice clamps to the back

Recommended

legs of both vertical tracks, below the

tools from

bottom rollers to prevent the door from

page 5

falling. By opening the door you release

 

most of the spring tension. Carefully

 

unfasten the S-hook from the horizontal

 

angle. Remove cable, sheave and extension

 

spring. Repeat for the other side. If safety

 

cables are running through the extension

 

springs, remove them also. Remove parts

 

from work area.

 

Step 2: Holding door in the open position,

 

remove the vice clamps, be prepared

 

to support the entire weight of the door.

 

Garage doors can weigh 200-400 pounds.

 

With assistance, carefully lower the door, by

 

grasping the door firmly by it’s lift handles.

 

Do not place fingers or hands near joints,

 

between sections, or between bottom of

 

door and floor. Otherwise, severe injury

 

could result.

 

NOTE: Continue with “P4” on page 9 after

 

completing this step.

 

 

remove lag screw

from safety cable (if installed). repeat for opposite side.

bottom section

(door open)

carefully remove “s”

hook and counterbalance

cable (repeat for the

opposite side)

horizontal angle

PRE-INSTALLATION

P4

Removing the Old Door

 

 

 

 

 

Tools Needed:

Having removed the counterbalance

 

 

Recommended

system, the door can now be

top bracket

horizontal track

disassembled.

 

 

tools from

 

 

 

 

 

page 5

Start by first removing the top row of

 

 

 

 

 

 

hinges.

 

 

 

With assistance, hold the top section to

 

 

 

keep it from falling and remove the

 

 

 

top brackets. With assistance, lift the top

 

hinges

 

section out of the opening and remove

 

 

 

 

 

it from the work area. Repeat for all

 

 

 

remaining sections.

 

 

After door is disassembled, unbolt both track assemblies from the jambs and remove all material from the work area. You can neatly dispose of the old door by placing it in the carton of your new door.

Clean up area and complete “Preparing the Opening” “P5” on page 10 before installing the new door.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts

9

You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

 

Image 9
Contents Portland Source Plant SeriesTable of Contents Package Contents Door Section Identification Power Drill Tools RequiredSaw horses pair Torsion Spring Removal For Standard Lift Spring when the set screws are Failure to use approved Experienced door technician. Instead haveUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalFailure to securely Preparing the OpeningAttach a suitable Mounting pad to structurally soundAttaching Fully Adjustable Flagangle to Vertical Track InstallationHand tighten the flagangle to None Carriage bolts and 2 1/4- 20 flangeInstalling Fully Adjustable Jamb Brackets Bottom Section Counterbalance CablesTools Needed Important The tops Vertical TrackSide, must be raised the height Shim Position the left hand vertical trackStacking Sections Top Brackets Operator Bracket ANY U-BARS Provided with DOOR. the InstallationTo this DOOR, a WAYNE-DALTON ProperlyDoor Operation Top SectionAdjusting Top Brackets Attaching Horizontal Track to AdjustableFlagangle Do not Raise Door Until HorizontalCenter Bearing Bracket Side Torsion Spring AssemblyNylon Center Bushing Securing Door For Spring WindingImportant do not USE Impact GUN To Wind Springs Winding Torsion Springs Keep horizontal track Rear SupportParallel and within 3/4 Maximum of door edge Otherwise door could fall Resulting in severe injury orThird roller. Insert a winding bar into To adjust spring tension, fully closeWinding bar while carefully loosening Set screws in the winding conePull Rope Side LockHeader Door ARM to Operator Bracket Trolley OperatorPerforated OPERATORangle rail Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Model Thank you for your purchase /or Ship Any Parts You May Need
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