Wayne-Dalton 9800 installation instructions Winding Torsion Springs

Page 24

 

 

 

 

 

 

 

 

18

 

Winding Torsion Spring(s)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

 

Position a ladder slightly to the side of

 

 

 

Power Drill

 

spring so that the winding cone is

 

 

 

 

easily accessible, yet your body is not

 

 

 

 

 

 

 

 

3/16” Drill Bit

 

in direct line with the winding bars.

 

 

 

 

Check the label attached to the spring

 

 

 

 

 

 

 

 

7/16” Socket

 

warning tag for the required number of

 

 

 

 

complete turns to balance your door.

 

 

 

Driver

 

 

 

 

 

6’6” Door Height = Approx 7 Turns

 

 

 

 

 

 

 

 

Phillips Head

 

7’0” Door Height = Approx 7-1/2 Turns

 

 

 

Screwdriver

 

8’0” Door Height = Approx 8-3/4 Turns

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

Prior to winding or making

 

 

 

 

 

adjustments to the springs,

 

 

 

 

 

ensure you’re winding in the

 

 

 

 

 

proper direction as stated in the

 

Spring

 

 

 

Installation Instructions.

 

 

 

 

 

 

 

 

 

Otherwise the spring fittings may

 

 

 

 

 

release from spring if not wound

 

 

 

 

 

in the proper direction and could

 

 

 

 

 

result in severe or fatal injury.

 

Winding

 

 

 

Alternately inserting the winding bars

Torsion

cone

 

 

 

into the holes of the spring’s winding

 

 

 

 

tube

 

 

 

 

cone, rotate the winding cone upward

 

 

 

 

 

toward ceiling, 1/4 turn at a time, until

 

 

 

 

 

the required number of complete turns

 

 

 

 

 

for your door height is achieved. As the

 

 

Approved

 

 

last 1/4 turn is achieved, securely hold

 

 

Winding bars

 

 

winding bar while tightening both set

 

 

 

 

 

 

 

 

 

 

 

screws in winding cone to 14-15 ft. lbs.

 

 

 

 

 

of torque (Once set screws contact the

 

 

 

 

 

tube, tighten screws one full turn).

 

 

 

 

 

Carefully remove winding bar from

 

 

 

 

 

winding cone. Proceed to wind the

 

 

 

 

 

second spring in the same manner.

 

 

 

 

 

While holding the door down, to prevent

Set

 

 

 

 

it from rising unexpectedly, in the event

screws

 

 

 

the spring(s) were overwound, carefully

 

 

 

 

 

remove the locking clamps from the

 

 

 

 

 

torsion tube and the vertical tracks.

 

 

 

 

 

IMPORTANT: Cautiously remove

 

 

 

 

 

locking pliers from the torsion

 

 

 

 

 

tube and locking clamps from

 

 

 

 

 

the vertical tracks.

 

 

 

 

 

Adjustments to the required from the

 

 

Spring

 

 

number of turns stated may be

 

 

 

 

 

necessary. If door raises off floor under

 

 

 

 

 

spring tension alone, Reduce spring

 

 

 

 

 

tension until door rests on the floor. If

 

 

 

 

 

the door is hard to raise or drifts down

 

Winding

 

 

 

on its own, add spring tension. An

 

 

 

 

 

cone

Approved

 

 

unbalanced door such as this can

 

 

 

 

Torsion

Winding bars

 

 

cause garage door opener operation

 

tube

 

 

 

problems.

 

 

 

24Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts

You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Image 24
Contents Series Portland Source PlantTable of Contents Package Contents Door Section Identification Power Drill Tools RequiredSaw horses pair Spring when the set screws are Torsion Spring Removal For Standard LiftFailure to use approved Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Failure to securelyAttach a suitable Mounting pad to structurally soundInstallation Attaching Fully Adjustable Flagangle to Vertical TrackHand tighten the flagangle to None Carriage bolts and 2 1/4- 20 flangeInstalling Fully Adjustable Jamb Brackets Counterbalance Cables Bottom SectionVertical Track Tools Needed Important The topsSide, must be raised the height Shim Position the left hand vertical trackStacking Sections Top Brackets ANY U-BARS Provided with DOOR. the Installation Operator BracketTo this DOOR, a WAYNE-DALTON ProperlyTop Section Door OperationAttaching Horizontal Track to Adjustable Adjusting Top BracketsFlagangle Do not Raise Door Until HorizontalCenter Bearing Bracket Torsion Spring Assembly SideNylon Center Bushing Securing Door For Spring WindingImportant do not USE Impact GUN To Wind Springs Winding Torsion Springs Rear Support Keep horizontal trackParallel and within 3/4 Maximum of door edge Otherwise door could fall Resulting in severe injury orTo adjust spring tension, fully close Third roller. Insert a winding bar intoWinding bar while carefully loosening Set screws in the winding coneSide Lock Pull RopeTrolley Operator Header Door ARM to Operator BracketPerforated OPERATORangle rail Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Model /or Ship Any Parts You May Need Thank you for your purchase
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