Wayne-Dalton 9800 installation instructions Tools Required, Power Drill, Saw horses pair

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Tools Required

 

 

 

Power Drill

Ratchet Wrench

Pliers/Wire Cutters

Tape Measure

1/8”, 3/16” Drill Bits

Phillips Head Screwdriver

Flat Tip Screwdriver

Pencil

Needle Nose Pliers

gLOVES

 

 

 

 

7/16”, 1/2”, 9/16”

7/16” Socket Driver

3/8”, 7/16”, 1/2”, 9/16”

Safety Glasses

 

Sockets

 

Wrenches

 

 

Hammer

vice grips (PAIR)

vice clamps

saw horses (pair)

Step Ladder

Removing An Old Door

WARNING

If your counterbalance system is other than those mentioned, do not attempt to work on it, but have a qualified door agency perform the work. Otherwise, severe or fatal injury could result.

WARNING

Disconnect and remove any electric opener prior to removal of counterbalance systems to prevent unintended door operation. Otherwise, severe or fatal injury could result.

WARNING

Counterbalance spring tension must be relieved before removing any hardware. A powerful spring releasing it’s energy suddenly can cause severe or fatal injury.

WARNING

If you have back problems do not attempt this, or severe injury could result

WARNING

REMOVING an existing door can be dangerous. Follow instructions on pages 6-10 “removing an old door/preparing the opening” carefully, otherwise, severe or fatal injury could result.

If you have an existing door, follow the instructions to identify which counterbalance removal is necessary. The process of removing an existing door begins by identifying it’s counterbalance system. If you are not removing an existing door, proceed to PREPARING THE OPENING on page 10. Generally, you will find three (3) types of counterbalance systems: Extension Spring, Wayne-Dalton®exclusive TorqueMaster® and Torsion counterbalance system, see pages 6-9.

For more technical information regarding the opening preparation, installation and use of your garage door and opener, you can go to www.dasma.com and click on Publications and then Technical Data Sheet.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts

5

You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

 

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Contents Portland Source Plant Series Table of Contents Package Contents Door Section Identification Saw horses pair Power DrillTools Required Torsion Spring Removal For Standard Lift Spring when the set screws areFailure to use approved Experienced door technician. Instead haveUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalFailure to securely Preparing the OpeningAttach a suitable Mounting pad to structurally soundAttaching Fully Adjustable Flagangle to Vertical Track InstallationHand tighten the flagangle to None Carriage bolts and 2 1/4- 20 flangeInstalling Fully Adjustable Jamb Brackets Bottom Section Counterbalance CablesTools Needed Important The tops Vertical TrackSide, must be raised the height Shim Position the left hand vertical trackStacking Sections Top Brackets Operator Bracket ANY U-BARS Provided with DOOR. the InstallationTo this DOOR, a WAYNE-DALTON ProperlyDoor Operation Top SectionAdjusting Top Brackets Attaching Horizontal Track to AdjustableFlagangle Do not Raise Door Until HorizontalCenter Bearing Bracket Side Torsion Spring AssemblyNylon Center Bushing Important do not USE Impact GUN To Wind Springs Securing DoorFor Spring Winding Winding Torsion Springs Keep horizontal track Rear SupportParallel and within 3/4 Maximum of door edge Otherwise door could fall Resulting in severe injury orThird roller. Insert a winding bar into To adjust spring tension, fully closeWinding bar while carefully loosening Set screws in the winding conePull Rope Side LockHeader Door ARM to Operator Bracket Trolley OperatorPerforated OPERATORangle rail Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Model Thank you for your purchase /or Ship Any Parts You May Need
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