Wayne CWS100, CWS50, CWS75 warranty Electrical, Installation Continued

Page 5
Electrical

Operating Instructions & Parts ManualCWS50, CWS75 and CWS100

Installation (Continued)

 

 

 

 

 

 

 

 

 

 

 

 

Prime

 

 

Electrical

 

Pressure

 

Outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug

To

 

 

 

 

7. Slope both pipes upward toward

 

 

 

 

Risk of electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction

 

 

 

 

the pump to eliminate trapping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shock. This pump is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

air. If the horizontal distance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Jet

 

designed for indoor installation only.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

exceeds 25 feet, see Chart 2 for the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Select the proper size wire and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

recommended pipe sizes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Drive

 

fuse (Chart 3). Time delay fuses are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DEEP WELL PUMP WITH HORIZONTAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

recommended over standard fuses

AND VERTICAL STORAGE TANK

 

 

 

 

 

 

28-30 psi

 

 

 

 

for motor circuit protection. All pump

(FIGURES 6 AND 7)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

motors have built-in automatic overload

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4 HP an 1 HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

protection that will prevent damage to

 

Prime

 

 

 

To Suction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Jet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the motor due to overheating.

 

Plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 8 - Pre-charged Storage Tank

 

 

 

 

Do not connect to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electric power supply

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

Volume

 

2. Check the pressure with the power

until unit is permanently grounded.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

off, faucets open and no water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

 

 

Connect ground wire to approved ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tubing

 

flowing (zero water pressure).

 

 

then connect terminal provided.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Install a valve and isolator hose between

A metal underground water pipe or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air

 

the system and the house plumbing to

well casing at least 10 feet long makes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

aid in pump removal for servicing and

the best ground electrode. If plastic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Drive

 

 

 

 

 

 

 

 

 

 

 

Volume

 

for reducing noise transmitted to the

pipe or insulated fittings are used, run

 

 

 

 

 

 

Outlet Control

 

 

 

 

 

 

 

 

house through the piping.

 

 

a wire directly to the metal well casing

 

Figure 6 - Horizontal Tank

 

 

 

 

 

 

 

 

 

4. Provide a hose bib (faucet) at the

 

 

or use a ground electrode furnished by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lowest point in the system to drain

the power company.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Volume

 

Air Volume Control

 

 

 

 

 

 

 

 

for service or storage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Tubing

 

 

 

 

 

There is only one proper ground

 

 

 

 

 

 

 

Hose

 

 

 

CONVERTING THE DEEP WELL PUMP TO

terminal on the unit. The terminal(s) is

 

 

 

 

 

 

 

To

 

SHALLOW WELL OPERATION (FIGURE 9)

 

located under the pressure switch cover,

 

Outlet

 

 

 

 

 

Coupling

 

 

 

Suction

 

 

 

 

 

 

 

 

 

 

 

 

To Air Volume

is painted green and is identified as

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

 

GRD. The ground connection must be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

made at this terminal (Figure 10).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground

Motor

 

 

 

Jet

Screw

 

 

 

 

Prime To Suction

To Drive

To Jet

Figure 9 - Shallow Well Jet

 

 

 

L1

 

 

For shallow wells (25 feet or less), a

1

Figure 7 - Vertical Tank

 

 

 

 

bolt-on shallow well jet is available

 

 

1. Install the air volume control on the

 

 

as an accessory for deep well pumps.

L2

3

tank as shown.

 

 

The jet attaches to the front of the

 

 

2. Connect the copper tube from the

pump with the two bolts provided and

 

 

air volume control to the 1/8 in. NPT

converts the deep well pump into a

Line

 

opening directly above the 1-1/4 in.

shallow well pump. The shallow well

 

Figure 10 - Electrical Connections

opening on the front of the pump.

jet has a 1 in. NPT inlet and a 1/8 in.

3. Install a valve and isolating hose

 

NPT opening for an air volume control.

The ground conductor must not be

between the system and the house

For optimum performance, an incline

smaller than the circuit conductors

plumbing to aid in pump removal

check valve on the inlet side of the

supplying the motor.

 

for servicing and for reducing noise

shallow well jet is recommended.

 

 

transmitted through the house piping.

CHART 3 - RECOMMENDED FUSE AND WIRING DATA - 60 HZ MOTORS

 

 

 

4. Provide a hose bib (faucet) at the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distance in Feet

 

 

lowest point in the system to drain

 

 

 

 

 

 

 

 

 

 

 

 

From Meter to Motor

 

 

for service or storage.

 

 

 

 

 

 

 

 

 

Dual

0

 

51

 

101

 

201

 

 

 

 

 

DEEP WELL PUMP WITH PRE-CHARGED

 

 

 

 

 

 

 

to

 

to

 

to

 

to

STORAGE TANK (FIGURE 8)

 

 

Element

 

 

 

 

 

50

 

100

 

200

 

300

 

 

Fuse

 

 

 

1. Check tank pre-charge using a tire

 

 

 

 

 

 

 

 

 

HP

Volt

250V

 

 

 

Wire Size

 

 

pressure gauge. Set air pressure in

1/2

115

15

14

14

12

10

tank to 28 psi which is 2 psi below

 

 

 

 

 

 

 

 

 

230

10

14

14

14

14

pressure switch cut-in level. An air

 

 

115

15

14

14

10

8

valve is located on the side and will

3/4

230

10

14

14

14

14

accept a standard fitting from a

 

 

115

20

12

12

10

8

bicycle pump or air line.

1

 

230

10

14

14

14

14

 

 

 

 

 

 

 

 

 

 

 

 

 

www.waynepumps.com

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Contents General Safety Information Safety GuidelinesGENERAL SAFETY 7.Personal SafetyPre-Installation General Safety Information ContinuedPRESSURE SWITCH CWS50, CWS75 and CWS100SHALLOW WELL INSTALLATION InstallationContinued PACKAGE SYSTEMSDEEP WELL INSTALLATION Installation ContinuedCWS50, CWS75 and CWS100 Operating Instructions & Parts ManualInstallation Continued ElectricalElectrical Continued MaintenanceOperation PRIMING THE SHALLOW WELL PUMPINSTALLING NEW SHAFT SEAL Maintenance ContinuedPRE-CHARGEDTANK LUBRICATIONC DUG WELL ASPRING BLAKE STREAM, PONDE DRILLED WELL D DRIVEN WELLOperating Instructions & Parts Manual Troubleshooting ChartCWS50, CWS75 and CWS100 Please provide following information Replacement Parts ListAddress any correspondence to Model numberPerformance ATTACH YOUR RECEIPT HERE Limited WarrantyCWS50, CWS75 and CWS100 Operating Instructions & Parts ManualDéballage Puit convertible Systèmes DEau De Pompe À JetDirectives de Sécurité Généralités Sur La SécuritéGénéralités Sur La Sécurité Suite Pré-InstallationCWS50, CWS75 et CWS100 Instructions D’utilisation et Manual de PiècesINSTALLATION DE PUITS DE SURFACE Pré-Installation SuiteSYSTÈMES EN PAQUETS PUITSINSTALLATION POUR PUITS PROFOND Installation Suite16-Fr CWS50, CWS75 et CWS10017-Fr Électrique SuiteInstallation Suite CWS50, CWS75 et CWS100Entretien FonctionnementAMORÇAGE DE LA POMPE POUR PUITS DE SURFACE AMORÇAGE DE LA POMPE POUR PUITS PROFONDEntretien Suite INSTALLATION D’UN NOUVEAU JOINT D’ARBRERÉSERVOIRS SATURÉS D’EAU CHARGÉS D’AVANCE RÉSERVOIR CHARGÉ D’AVANCEE PUITS FORÉ C PUITS CREUSÉÀ EAU D PUITS ENFONCÉ21-Fr Tableau de dépannageCWS50, CWS75 et CWS100 Instructions D’utilisation et Manual de PiècesS’il vous plaît fournir l’information suivante Liste de pièces de rechangeAdresser toute correspondance à 22-FrPerformance 23-FrPression de Décharge kPa 12,224-Fr Garantie LimitéeCWS50, CWS75 et CWS100 Instructions D’utilisation et Manual de PiècesBomba de Chorro Pozo convertible Sistemas de Agua ConDescripción Para DesempacarCWS50, CWS75, y CWS100 Pre-InstalaciónManual de instrucciones de operación y piezas FUENTES DE SUMINISTRO DE AGUAInstalación Pre-Instalación ContinuedPAQUETES DE SISTEMAS POZOSINSTALACIÓN EN UN PROFUNDO Instalación Continued28-Sp CWS50, CWS75, y CWS10029-Sp EléctricasInstalación Continued CWS50, CWS75, y CWS100Mantenimiento FuncionamientoCEBADO DE LA BOMBA PARA POZOS POCO PROFUNDOS CEBADO DE LA BOMBA PARA POZOS PROFUNDOSDRENAJE DEL TONQUE Eléctricas ContinuedPRECARGADO PARA VOLVER A HACER FUNCIONAR LA BOMBAMantenimiento 32-SpCWS50, CWS75, y CWS100 Continued33-Sp Tabla de Identificación de ProblemasCWS50, CWS75, y CWS100 Manual de instrucciones de operación y piezasSirvase darnos la siguiente información Lista de Partes de ReparaciónDirija toda la correspondencia a Número del modelo35-Sp RendimientoPresión de Descarga bar 1,38ANEXE SU RECIBO AQUI Garantía Limitada36-Sp CWS50, CWS75, y CWS100