Lochinvar operation manual 5Single Boiler Primary/Secondary Piping

Page 32

Installation & Operation Manual

5 Hydronic piping

Figure 5-5Single Boiler - Primary/Secondary Piping

FROM

SYSTE

M

MAY SUBSTITUTE LOW LOSS HEADER

HOT WATER

GENERATOR

WATER GENERATOR

CIRCULATOR

(TYPICAL)

HEAT EXCHANGER 1

BOILER PUMP

HEAT EXCHANGER 2

BOILER PUMP

NOTICE

A system supply sensor (factory

supplied) MUST BE installed for proper

 

 

boiler operation.

BALL VALVE (TYPICAL)

AIR

SEPERATOR

DRAIN POINT (TYPICAL)

SYSTEM SUPPLY

SENSOR

SYSTEM

CIRCULATOR

PRESSURE GAUGE

BACK FLOW

PREVENTER

TO SYSTEM

MAKE UP

WATER

PRESSURE REDUCING (VALVE)

EXPANSION

TANK

 

 

UNION (TYPICAL)

 

 

TEMPERATURE/

 

 

PRESSURE GAUGE

 

 

PRESSURE RELIEF

 

 

VALVE

FLOW CHECK

 

Y-STRAINER

VALVE (TYPICAL)

TO FLOOR

(RECOMMEND)

 

DRAIN

(TYPICAL)

NOTICE

NOTICE

Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

System flow should always remain higher than the required flow for the boiler(s) when the boiler(s) is in operation to prevent short cycling and high limit issues.

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingSync How it works BlowersModels 1.0 1.3 Ratings SyncInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Flooring and foundation Provide air openings to roomPrevent combustion air contamination Areas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Remove boiler from wood pallet5Combustion Air Through Ducts Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting options Vertical Vent General ventingDirect venting options Sidewall Vent Install vent and combustion air piping Air intake/vent connectionsRequirements for installation in Canada SizingMaterials Air inlet pipe materialsOptional room air Material Standard Vent pipeVent fittings PrimerPolypropylene Centrotherm InnoFlue SW Duravent PolyproStainless steel vent Supplied with the vent systemDetermine location Sidewall direct ventingVent/air termination sidewall 2B Alternate Clearance to Gravity Air Inlets Prepare wall penetrations Found in this manualPrepare wall penetrations Alternate Field Supplied Options Multiple vent/air terminationsPrepare roof penetrations Vertical direct ventingVent/air termination vertical 3Vertical Terminations with Multiple Boilers Hydronic piping Near boiler piping connections Circulator sizingHot Water Generator pump sizing ExampleNear boiler piping components 5Single Boiler Primary/Secondary Piping Model Number of Units Manifold Pipe Sizes in Inches mm Connecting gas supply piping Gas connectionsNatural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Enable Outdoor temperature sensorLouver proving switch Flow switch field suppliedSystem supply sensor Wiring of the cascade Alarm contactsBoiler management system Runtime contacts3Low Voltage Field Wiring Connections Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Set Hot Water Generator HW operationOperating information GeneralProtection features Cascade Boiler temperature regulationOutdoor reset operation, if used Night Setback operation with cascade Sequence of the cascadeHW operation with cascade Sequence of operation Sync control module 1Status ScreenOperating information 2Main Menu Screen Maintenance Maintenance and annual startup Service technicianOwner maintenance See the Sync User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Model Kit Part Component Number DescriptionHandling ceramic fiber materials Niosh stated First AidDiagrams LOW Voltage 120 VAC High Voltage2Ladder DiagramPart 3Wiring Diagram Page
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5 specifications

Lochinvar 5 is a cutting-edge residential boiler designed to meet the heating needs of modern homes while ensuring high efficiency and user convenience. As one of the latest offerings from Lochinvar, a trusted name in the heating industry, the Lochinvar 5 combines advanced technology with robust features that make it a top choice for homeowners and contractors alike.

One of the standout characteristics of the Lochinvar 5 is its impressive energy efficiency. It boasts an AFUE (Annual Fuel Utilization Efficiency) rating of up to 95%, which significantly reduces fuel consumption compared to traditional heating systems. This not only translates to lower energy bills for homeowners but also minimizes the environmental impact, aligning with the growing demand for sustainable energy solutions.

The Lochinvar 5 employs a highly efficient modulating burner technology that optimizes fuel usage based on real-time heating demand. This ensures that the boiler operates at peak efficiency, providing consistent warmth without unnecessary energy waste. The inclusion of advanced controls further enhances its performance, allowing users to adjust settings easily and monitor usage through a user-friendly digital display.

Durability and reliability are also paramount in the design of the Lochinvar 5. Constructed with high-quality materials, this boiler is built to withstand the rigors of daily use and provide long-lasting performance. Its compact design allows for flexible installation options, making it suitable for various residential settings, even where space is limited.

In addition to its impressive performance metrics, Lochinvar 5 is equipped with smart technology features that cater to the needs of modern consumers. Wi-Fi connectivity enables remote monitoring and control via a mobile app, giving homeowners the ability to adjust settings on the go. This feature not only enhances user convenience but also allows for proactive maintenance and alerts, helping to prevent potential issues before they arise.

Safety is a key consideration in the design of Lochinvar 5. It includes multiple safety features, such as a sealed combustion system that minimizes the risk of carbon monoxide leaks and an advanced monitoring system that ensures optimal operating conditions at all times.

In conclusion, the Lochinvar 5 stands out as an exceptional choice for those seeking a reliable, efficient, and smart residential heating solution. Its combination of advanced technologies, user-friendly features, and robust construction make it a leading option in the boiler market, ready to meet the demands of today’s homeowners. With an eye on energy efficiency and ease of use, Lochinvar 5 is well-equipped to provide comfortable, cost-effective heating for years to come.