Lochinvar 5 operation manual Minimum Recommended Combustion AIR Supply to Equipment Room

Page 13

Installation & Operation Manual

1 Determine boiler location (continued)

Figure 1-7_Combustion Air from Outside - Single Opening

4.If a single combustion air opening is provided to bring combustion air in directly from the outdoors, the opening must be sized based on a minimum free area of one square inch per 3000 Btu/hr (7 cm2 per kW). This opening must be located within 12" (30 cm) of the top of the enclosure (see FIG. 1-7).

Combustion air requirements are based on the latest edition of the National Fuel Gas Code, ANSI Z223.1; in Canada refer to the latest edition of CGA Standard CAN B149.1. Check all local code requirements for combustion air.

All dimensions based on net free area in square inches. Metal louvers or screens reduce the free area of a combustion air opening a minimum of approximately 25%. Check with louver manufacturers for exact net free area of louvers.

Where two openings are provided, one must be within 12" (30cm) of the ceiling and one must be within 12" (30cm) of the floor of the equipment room. Each opening must have net free area as specified in the chart below (Table 1B). Single openings shall commence within 12" (30cm) of the ceiling.

￿CAUTION Under no circumstances should the equipment room ever be under negative

pressure. Particular care should be taken where exhaust fans, attic fans, clothes dryers, compressors, air handling units, etc., may take away air from the unit.

The combustion air supply must be completely free of any flammable vapors that may ignite or chemical fumes which may be corrosive to the appliance. Common corrosive chemical fumes which must be avoided are fluorocarbons and other halogenated compounds, most commonly present as refrigerants or solvents, such as Freon, trichlorethylene, perchlorethylene, chlorine, etc. These chemicals, when burned, form acids which quickly attack the stainless steel heat exchanger, headers, flue collectors, and the vent system.

The result is improper combustion and a non-warrantable, premature appliance failure.

EXHAUST FANS: Any fan or equipment which exhausts air from the equipment room may deplete the combustion air supply and/or cause a downdraft in the venting system. Spillage of flue products from the venting system into an occupied living space can cause a very hazardous condition that must be corrected immediately.

TABLE - 1B

MINIMUM RECOMMENDED COMBUSTION

AIR SUPPLY TO EQUIPMENT ROOM

 

FIG. 1-4

FIG. 1-5

FIG. 1-6

FIG. 1-7

 

*Outside Air from

*Outside Air from

**Inside Air from

 

Model

2 Openings Directly from

2 Ducts Delivered from

2 Ducts Delivered from

*Outside Air from

Number

Outdoors

Outdoors

Interior Space

1 Opening Directly

 

Top

Bottom

Top

Bottom

Top

Bottom

from Outdoors, in2

 

Opening, in2

Opening, in2

Opening, in2

Opening, in2

Opening, in2

Opening, in2

 

1.0

250

250

500

500

1000

1000

333

(1613 cm2)

(1613 cm2)

(3226 cm2)

(3226 cm2)

(6452 cm2)

(6452 cm2)

(2149 cm2)

 

1.3

325

325

650

650

1300

1300

433

(2097 cm2)

(2097 cm2)

(4194 cm2)

(4194 cm2)

(8388 cm2)

(8388 cm2)

(2794 cm2)

 

1.5

375

375

750

750

1500

1500

500

(2420 cm2)

(2420 cm2)

(4839 cm2)

(4839 cm2)

(9678 cm2)

(9678 cm2)

(3226 cm2)

 

*Outside air openings shall directly communicate with the outdoors. When combustion air is drawn from the outside through a duct, the net free area of each of the two openings must have twice (2 times) the free area required for Outside Air/2 Openings. The above requirements are for the appliance only; additional gas fired appliances in the equipment room will require an increase in the net free area to supply adequate combustion air for all appliances.

**Combined interior space must be 50 cubic feet per 1,000 Btu/hr input. Buildings MUST NOT be of *“Tight Construction”. For buildings of *“Tight Construction”, provide air openings into the building from outside.

*No combustion air openings are needed when the appliance is installed in a space with a volume NO LESS than 50 cubic feet per 1,000 Btu/hr of all installed gas fired appliances. Buildings MUST NOT be of *“Tight Construction”.

*”Tight Construction” is defined as a building with less than 0.40 ACH (air changes per hour).

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Contents Save this manual for future reference Contents Please read before proceeding When servicing boilerBlowers Sync How it worksModels 1.0 1.3 Sync RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Prevent combustion air contamination Provide air openings to roomFlooring and foundation Products to avoid When using an existing vent system to install a new boiler Areas likely to have contaminants Remove boiler from wood pallet When removing a boiler from existing common vent system5Combustion Air Through Ducts Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting options Sidewall Vent General ventingDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaAir inlet pipe materials MaterialsOptional room air Vent pipe Material StandardVent fittings PrimerCentrotherm InnoFlue SW Duravent Polypro PolypropyleneSupplied with the vent system Stainless steel ventVent/air termination sidewall Sidewall direct ventingDetermine location 2B Alternate Clearance to Gravity Air Inlets Found in this manual Prepare wall penetrationsMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionsVent/air termination vertical Vertical direct ventingPrepare roof penetrations 3Vertical Terminations with Multiple Boilers Hydronic piping Circulator sizing Near boiler piping connectionsExample Hot Water Generator pump sizingNear boiler piping components 5Single Boiler Primary/Secondary Piping Model Number of Units Manifold Pipe Sizes in Inches mm Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply GAS Piping Size ChartGas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Outdoor temperature sensor EnableLouver proving switch Flow switch field suppliedAlarm contacts System supply sensor Wiring of the cascadeBoiler management system Runtime contacts3Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet Hot Water Generator HW operation Configuration of the cascadeGeneral Operating informationProtection features Outdoor reset operation, if used Boiler temperature regulationCascade HW operation with cascade Sequence of the cascadeNight Setback operation with cascade Sequence of operation 1Status Screen Sync control moduleOperating information 2Main Menu Screen Service technician Maintenance Maintenance and annual startupOwner maintenance See the Sync User’s Information Manual for InstructionsMaintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Check flame signalModel Kit Part Component Number Description Cleaning boiler heat exchangerNiosh stated First Aid Handling ceramic fiber materialsLOW Voltage 120 VAC High Voltage Diagrams2Ladder DiagramPart 3Wiring Diagram Page
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