Lochinvar 5 operation manual Handling ceramic fiber materials, Niosh stated First Aid

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Installation & Operation Manual

11 Maintenance

Handling ceramic fiber materials

REMOVAL OF COMBUSTION CHAMBER LINING

￿WARNING

The combustion chamber insulation in this appliance contains ceramic fiber material. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, “Crystalline silica in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1).” Normal operating temperatures in this appliance are below the level to convert ceramic fibers to cristobalite. Abnormal operating conditions would have to be created to convert the ceramic fibers in this appliance to cristobalite.

The ceramic fiber material used in this appliance is an irritant; when handling or replacing the ceramic materials it is advisable that the installer follow these safety guidelines.

Avoid breathing dust and contact with skin and eyes.

Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for cristobalite at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH website at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this website.

Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

Apply enough water to the combustion chamber lining to prevent airborne dust.

Remove the combustion chamber lining from the boiler and place it in a plastic bag for disposal.

Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid.

Eye: Irrigate immediately.

Breathing: Fresh air.

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingSync How it works BlowersModels 1.0 1.3 Ratings SyncDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Flooring and foundation Provide air openings to roomPrevent combustion air contamination Areas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Remove boiler from wood pallet5Combustion Air Through Ducts Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting options Vertical Vent General ventingDirect venting options Sidewall Vent Install vent and combustion air piping Air intake/vent connectionsRequirements for installation in Canada SizingMaterials Air inlet pipe materialsOptional room air Vent fittings Material StandardVent pipe PrimerPolypropylene Centrotherm InnoFlue SW Duravent PolyproStainless steel vent Supplied with the vent systemDetermine location Sidewall direct ventingVent/air termination sidewall 2B Alternate Clearance to Gravity Air Inlets Prepare wall penetrations Found in this manualPrepare wall penetrations Alternate Field Supplied Options Multiple vent/air terminationsPrepare roof penetrations Vertical direct ventingVent/air termination vertical 3Vertical Terminations with Multiple Boilers Hydronic piping Near boiler piping connections Circulator sizingHot Water Generator pump sizing ExampleNear boiler piping components 5Single Boiler Primary/Secondary Piping Model Number of Units Manifold Pipe Sizes in Inches mm Connecting gas supply piping Gas connectionsNatural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Louver proving switch EnableOutdoor temperature sensor Flow switch field suppliedBoiler management system System supply sensor Wiring of the cascadeAlarm contacts Runtime contacts3Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Set Hot Water Generator HW operationOperating information GeneralProtection features Cascade Boiler temperature regulationOutdoor reset operation, if used Night Setback operation with cascade Sequence of the cascadeHW operation with cascade Sequence of operation Sync control module 1Status ScreenOperating information 2Main Menu Screen Owner maintenance Maintenance Maintenance and annual startupService technician See the Sync User’s Information Manual for InstructionsMaintenance Check expansion tank Flue vent system and air piping Check water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Check flame signalCleaning boiler heat exchanger Model Kit Part Component Number DescriptionHandling ceramic fiber materials Niosh stated First AidDiagrams LOW Voltage 120 VAC High Voltage2Ladder DiagramPart 3Wiring Diagram Page
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