Lochinvar 5 Maintenance Maintenance and annual startup, Service technician, Owner maintenance

Page 57

Installation & Operation Manual

11 Maintenance Maintenance and annual startup

Table 11A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

 

• Address reported problems, if any

 

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

 

 

• Check

for

leaks (water,

gas,

flue,

 

condensate)

 

 

 

 

• Verify flue and air lines in good condition

 

and sealed tight

 

 

 

 

• Check

system water

pressure/system

 

piping/expansion tank

 

 

 

UP

• Check control settings

 

 

• Check ignition and flame sense

 

-

electrodes (sand off any deposits; clean

START

and reposition)

 

 

 

 

 

 

 

ANNUAL

• Check wiring and connections

 

• Perform

start-up

checkout

and

 

 

performance verification per Section 9.

 

• Flame inspection (stable, uniform)

 

 

• Flame signal (at least 10 microamps at

 

high fire)

 

 

 

 

 

• Clean the heat exchanger if flue

 

temperature is more than 54°F (30°C)

 

above return water temperature.

 

 

• Test

low

water

flow

conditions

 

(reference the SYNC Service Manual).

If combustion or performance indicate need:

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheel

Owner maintenance

(see the SYNC User’s Information Manual for

instructions)

 

• Check boiler area

Daily

• Check pressure/temperature

 

gauge

 

• Check vent piping

 

• Check air piping

Monthly

• Check air and vent termination

 

screens

 

• Check relief valve

 

• Check condensate drain system

 

• Check automatic air vents

 

 

 

• Test low water cutoff

Every

• Reset button (low water cutoff)

6 months

• Check boiler piping (gas and

 

 

water) for leaks

 

• Operate relief valve

End

• Shut boiler down (unless boiler

of season

used for domestic hot water)

months

 

57

Image 57
Contents Save this manual for future reference Contents Please read before proceeding When servicing boilerBlowers Sync How it worksModels 1.0 1.3 Sync RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Provide air openings to room Prevent combustion air contaminationFlooring and foundation When using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants Remove boiler from wood pallet When removing a boiler from existing common vent system5Combustion Air Through Ducts Minimum Recommended Combustion AIR Supply to Equipment Room General venting Direct venting options Sidewall VentDirect venting options Vertical Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaAir inlet pipe materials MaterialsOptional room air Vent pipe Material StandardVent fittings PrimerCentrotherm InnoFlue SW Duravent Polypro PolypropyleneSupplied with the vent system Stainless steel ventSidewall direct venting Vent/air termination sidewallDetermine location 2B Alternate Clearance to Gravity Air Inlets Found in this manual Prepare wall penetrationsMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionsVertical direct venting Vent/air termination verticalPrepare roof penetrations 3Vertical Terminations with Multiple Boilers Hydronic piping Circulator sizing Near boiler piping connectionsExample Hot Water Generator pump sizingNear boiler piping components 5Single Boiler Primary/Secondary Piping Model Number of Units Manifold Pipe Sizes in Inches mm Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply GAS Piping Size ChartGas Pressure Gas valve replacementField wiring Installation must comply withLine voltage connections Outdoor temperature sensor EnableLouver proving switch Flow switch field suppliedAlarm contacts System supply sensor Wiring of the cascadeBoiler management system Runtime contacts3Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet Hot Water Generator HW operation Configuration of the cascadeGeneral Operating informationProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of the cascade HW operation with cascadeNight Setback operation with cascade Sequence of operation 1Status Screen Sync control moduleOperating information 2Main Menu Screen Service technician Maintenance Maintenance and annual startupOwner maintenance See the Sync User’s Information Manual for InstructionsMaintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Check flame signalModel Kit Part Component Number Description Cleaning boiler heat exchangerNiosh stated First Aid Handling ceramic fiber materialsLOW Voltage 120 VAC High Voltage Diagrams2Ladder DiagramPart 3Wiring Diagram Page
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