Installation & Operation Manual
11 Maintenance Maintenance and annual startup
Table 11A Service and Maintenance Schedules
Service technician
(see the following pages for instructions)
| General: |
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| • Address reported problems, if any |
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| • Inspect interior; clean and vacuum if | ||||||
| necessary; |
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| • Clean condensate trap and fill with fresh | ||||||
| water |
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| • Check | for | leaks (water, | gas, | flue, | ||
| condensate) |
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| • Verify flue and air lines in good condition | ||||||
| and sealed tight |
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| • Check | system water | pressure/system | ||||
| piping/expansion tank |
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UP | • Check control settings |
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• Check ignition and flame sense |
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- | electrodes (sand off any deposits; clean | ||||||
START | and reposition) |
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ANNUAL | • Check wiring and connections |
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• Perform | checkout | and | |||||
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| performance verification per Section 9. | ||||||
| • Flame inspection (stable, uniform) |
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| • Flame signal (at least 10 microamps at | ||||||
| high fire) |
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| • Clean the heat exchanger if flue | ||||||
| temperature is more than 54°F (30°C) | ||||||
| above return water temperature. |
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| • Test | low | water | flow | conditions | ||
| (reference the SYNC Service Manual). |
If combustion or performance indicate need:
•Clean heat exchanger
•Remove and clean burner using compressed air only
•Clean the blower wheel
Owner maintenance
(see the SYNC User’s Information Manual for
instructions)
| • Check boiler area |
Daily | • Check pressure/temperature |
| gauge |
| • Check vent piping |
| • Check air piping |
Monthly | • Check air and vent termination |
| screens |
| • Check relief valve |
| • Check condensate drain system |
| • Check automatic air vents |
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| • Test low water cutoff |
Every | • Reset button (low water cutoff) |
6 months | • Check boiler piping (gas and |
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| water) for leaks |
| • Operate relief valve |
End | • Shut boiler down (unless boiler |
of season | used for domestic hot water) |
months |
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