Lochinvar 5 operation manual Condensate disposal, Condensate drain

Page 42

Installation & Operation Manual

8 Condensate disposal

Condensate drain

1.This boiler is a high efficiency appliance that produces condensate.

2.The rear of the boiler has a 1/2 inch (12.7 mm) PVC union for connection of a 1/2 inch (12.7 mm) PVC pipe (FIG. 8-1).

3.Slope condensate tubing down and away from the boiler into a drain or condensate neutralizing filter. Condensate from the SYNC will be slightly acidic (typically with a pH from 3 to 5). Install a neutralizing filter if required by local codes.

A Neutralizer Kit (FIG. 8-1) is available from the factory (KIT3046).

4.Install the 1/2 inch (12.7 mm) PVC tee assembly (shipped with the unit) as shown in FIG. 8-1.

5.Leave the top of the 1/2 inch (12.7 mm) tee OPEN. This is needed as a vacuum break.

6.Do not expose condensate line to freezing temperatures.

NOTICE

Use materials approved by the authority

having jurisdiction. In the absence of

 

 

other authority, PVC and CPVC pipe

 

must comply with ASTM D1785 or D2845.

 

Cement and primer must comply with

 

ASME D2564 or F493. For Canada use

 

CSA or ULC certified PVC or CPVC pipe,

 

fittings, and cement.

 

To allow for proper drainage on large

NOTICE

horizontal runs, a second line vent may

 

be required and tubing size may need to

 

increase to 1 inch (25 mm).

The condensate line must remain unobstructed, allowing free flow of condensate. If condensate is allowed to freeze in the line or if the line is obstructed in any other manner, condensate can exit from the boiler tee, resulting in potential water damage to property.

7.A condensate removal pump is required if boiler is below drain. When installing a condensate pump, select one approved for use with condensing boilers and furnaces. The pump should have an overflow switch to prevent property damage from condensate spillage. The switch should be wired to the auxiliary device proving switch terminals on the low voltage connection board.

Figure 8-1Condensate Disposal

1/2" (12.7 mm) PVC TEE ASSEMBLY

(FACTORY SUPPLIED)

FLOOR DRAIN

OR DRAIN PAN

1/2" (12.7 mm) PVC UNION

(FACTORY SUPPLIED)

NEUTRALIZER KIT

42

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingSync How it works BlowersModels 1.0 1.3 Ratings SyncDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Provide air openings to room Prevent combustion air contaminationFlooring and foundation When using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet5Combustion Air Through Ducts Minimum Recommended Combustion AIR Supply to Equipment Room General venting Direct venting options Sidewall VentDirect venting options Vertical Vent Install vent and combustion air piping Air intake/vent connectionsRequirements for installation in Canada SizingMaterials Air inlet pipe materialsOptional room air Vent fittings Material StandardVent pipe PrimerPolypropylene Centrotherm InnoFlue SW Duravent PolyproStainless steel vent Supplied with the vent systemSidewall direct venting Vent/air termination sidewallDetermine location 2B Alternate Clearance to Gravity Air Inlets Prepare wall penetrations Found in this manualPrepare wall penetrations Alternate Field Supplied Options Multiple vent/air terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 3Vertical Terminations with Multiple Boilers Hydronic piping Near boiler piping connections Circulator sizingHot Water Generator pump sizing ExampleNear boiler piping components 5Single Boiler Primary/Secondary Piping Model Number of Units Manifold Pipe Sizes in Inches mm Connecting gas supply piping Gas connectionsNatural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Louver proving switch EnableOutdoor temperature sensor Flow switch field suppliedBoiler management system System supply sensor Wiring of the cascadeAlarm contacts Runtime contacts3Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Set Hot Water Generator HW operationOperating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of the cascade HW operation with cascadeNight Setback operation with cascade Sequence of operation Sync control module 1Status ScreenOperating information 2Main Menu Screen Owner maintenance Maintenance Maintenance and annual startupService technician See the Sync User’s Information Manual for InstructionsMaintenance Check expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Check flame signalCleaning boiler heat exchanger Model Kit Part Component Number DescriptionHandling ceramic fiber materials Niosh stated First AidDiagrams LOW Voltage 120 VAC High Voltage2Ladder DiagramPart 3Wiring Diagram Page
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5 specifications

Lochinvar 5 is a cutting-edge residential boiler designed to meet the heating needs of modern homes while ensuring high efficiency and user convenience. As one of the latest offerings from Lochinvar, a trusted name in the heating industry, the Lochinvar 5 combines advanced technology with robust features that make it a top choice for homeowners and contractors alike.

One of the standout characteristics of the Lochinvar 5 is its impressive energy efficiency. It boasts an AFUE (Annual Fuel Utilization Efficiency) rating of up to 95%, which significantly reduces fuel consumption compared to traditional heating systems. This not only translates to lower energy bills for homeowners but also minimizes the environmental impact, aligning with the growing demand for sustainable energy solutions.

The Lochinvar 5 employs a highly efficient modulating burner technology that optimizes fuel usage based on real-time heating demand. This ensures that the boiler operates at peak efficiency, providing consistent warmth without unnecessary energy waste. The inclusion of advanced controls further enhances its performance, allowing users to adjust settings easily and monitor usage through a user-friendly digital display.

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Safety is a key consideration in the design of Lochinvar 5. It includes multiple safety features, such as a sealed combustion system that minimizes the risk of carbon monoxide leaks and an advanced monitoring system that ensures optimal operating conditions at all times.

In conclusion, the Lochinvar 5 stands out as an exceptional choice for those seeking a reliable, efficient, and smart residential heating solution. Its combination of advanced technologies, user-friendly features, and robust construction make it a leading option in the boiler market, ready to meet the demands of today’s homeowners. With an eye on energy efficiency and ease of use, Lochinvar 5 is well-equipped to provide comfortable, cost-effective heating for years to come.