Lochinvar 5 operation manual Natural gas, Propane Gas

Page 35

6 Gas connections (continued)

Installation & Operation Manual

￿WARNING

Use two wrenches when tightening gas piping at boiler (FIG. 6-2), using one wrench to prevent the boiler gas line connection from turning. Failure to support the boiler gas connection pipe to prevent it from turning could damage gas line components.

Natural gas supply pressure requirements

1. Pressure required at the gas valve inlet pressure port:

• Maximum 14 inches w.c. (3.5 kPa) with no flow

(lockup) or with boiler on.

• Minimum 5 inches w.c. (1.25 kPa) for 1.0 models with gas

flowing (verify during boiler startup).

• Minimum 4 inches w.c. (.99 kPa) for 1.3 - 1.5 models with

gas flowing (verify during boiler startup).

Figure 6-2Inlet Pipe with Backup Wrench

USE BACK UP WRENCH TO

PREVENT PIPE FROM ROTATING

NOTICE

Maximum inlet gas pressure must not

exceed the value specified. Minimum

 

value listed is for the purposes of input

 

adjustment.

Natural gas:

￿WARNING Check boiler rating plate to determine which fuel the boiler is set for. SYNC

boilers CANNOT be field converted. Failure to comply could result in severe personal injury, death, or substantial property damage.

Pipe sizing for natural gas

1.Refer to Table 6A for pipe length and diameter. Based on rated boiler input (divide by 1,000 to obtain cubic feet per hour).

a.Table 6A is only for natural gas with specific gravity 0.60 inches, with a pressure drop through the gas piping of 0.5 inches w.c.

b.For additional gas pipe sizing information, refer to ANSI Z223.1 (or B149.1 for Canadian installations).

2. Install 100% lockup gas pressure regulator in supply line

if inlet pressure can exceed 14 inches w.c. (3.5 kPa) at any

time. Adjust lockup regulator for 14 inches w.c. (3.5 kPa)

maximum.

Propane Gas:

￿ WARNING

Check boiler rating plate to determine which

 

fuel the boiler is set for. SYNC boilers CAN

 

 

NOT be field converted. Failure to comply

 

could result in severe personal injury, death,

 

or substantial property damage.

Pipe sizing for propane gas

1.Contact gas supplier to size pipes, tanks, and 100% lockup gas pressure regulator.

Propane Supply Pressure Requirements

1.Adjust propane supply regulator provided by the gas supplier for 14 inches w.c. (3.5 kPa) maximum pressure.

2.Pressure required at gas valve inlet pressure port:

Maximum 14 inches w.c. (3.5 kPa)with no flow (lockup) or with boiler on.

Minimum 8 inches w.c. (1.9 kPa) with gas flowing (verify during boiler startup).

￿ WARNING Ensure that the high gas pressure regulator is at least 10 feet (3 m) upstream of the

appliance.

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Contents Save this manual for future reference Contents Please read before proceeding When servicing boilerBlowers Sync How it worksModels 1.0 1.3 Sync RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Flooring and foundation Provide air openings to roomPrevent combustion air contamination Areas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid Remove boiler from wood pallet When removing a boiler from existing common vent system5Combustion Air Through Ducts Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting options Vertical Vent General ventingDirect venting options Sidewall Vent Air intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaAir inlet pipe materials MaterialsOptional room air Primer Material StandardVent pipe Vent fittingsCentrotherm InnoFlue SW Duravent Polypro PolypropyleneSupplied with the vent system Stainless steel ventDetermine location Sidewall direct ventingVent/air termination sidewall 2B Alternate Clearance to Gravity Air Inlets Found in this manual Prepare wall penetrationsMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionsPrepare roof penetrations Vertical direct ventingVent/air termination vertical 3Vertical Terminations with Multiple Boilers Hydronic piping Circulator sizing Near boiler piping connectionsExample Hot Water Generator pump sizingNear boiler piping components 5Single Boiler Primary/Secondary Piping Model Number of Units Manifold Pipe Sizes in Inches mm Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply GAS Piping Size ChartGas Pressure Gas valve replacementLine voltage connections Field wiringInstallation must comply with Flow switch field supplied EnableOutdoor temperature sensor Louver proving switchRuntime contacts System supply sensor Wiring of the cascadeAlarm contacts Boiler management system3Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Check for gas leaksCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctlyFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet Hot Water Generator HW operation Configuration of the cascadeGeneral Operating informationProtection features Cascade Boiler temperature regulationOutdoor reset operation, if used Night Setback operation with cascade Sequence of the cascadeHW operation with cascade Sequence of operation 1Status Screen Sync control moduleOperating information 2Main Menu Screen See the Sync User’s Information Manual for Instructions Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Check boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankCheck flame signal Check ignition ground wiringCheck all boiler wiring Check control settingsModel Kit Part Component Number Description Cleaning boiler heat exchangerNiosh stated First Aid Handling ceramic fiber materialsLOW Voltage 120 VAC High Voltage Diagrams2Ladder DiagramPart 3Wiring Diagram Page
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