Burnham ES2 manual Troubleshooting, IQ Boiler Control Error Codes when Err is flashing

Page 19

Troubleshooting (continued)

IQ Boiler Control Status Codes (when "Err" is not displayed) - continued

Display

Status

Boiler / Control Action(s)

 

 

 

20Damper Failed The damper end switch has not closed (damper end switch is open) at the beginning of

Open the heat cycle. An alarm message is sent but the control is not in lockout.

21

Damper Failed

The damper end switch has not opened (damper end switch is closed) at the

Closed

beginning of the heat cycle. An alarm message is sent but the control is not in lockout.

 

If "Err" IS displayed on the IQ Boiler Control: "Err" flashes on the IQ Boiler control display followed by a number. Use the following table along with this error number to determine the problem and possible causes:

IQ Boiler Control Error Codes (when "Err" is flashing)

Display

Status

Boiler / Control Action(s)

 

 

 

 

Blank

Boiler and Circulator off

No 120 Vac power at boiler, check breaker and wiring between breaker panel and boiler.

Err

 

4

Flame Current Lower

Check pilot assembly.

 

 

than Threshold

 

 

 

 

Err

 

6

Flame Sensed Out of

Flame sensed out of normal sequence (before opening gas valve or after closing gas

 

Normal Sequence

valve).

 

 

 

Err

 

18

Electronics Failure

Replace Control .

Err

 

24

Flame Sensed During

Flame sensed during post-purge (after gas valve signaled closed).

 

Post-Purge

 

 

 

 

Err

 

32

Temperature Sensor

Temperature sensor or interface failure (open or short connection, increased connection

 

Failure

resistance, dual sensor mismatch) or control hardware failure.

 

 

 

Err

 

55

Damper Failed

Atmospheric Damper End Switch failed to close (end switch contacts stuck open).

 

to Open

 

 

 

 

Err

 

56

Damper Failed to Close

Atmospheric Damper End Switch failed to open (end switch contacts stuck closed).

Err

 

57

Flame Rod Shorted to

Flame Rod shorted to burner ground, this can result from excessive flue gas

 

Burner Ground

condensation.

 

 

 

Err

 

58

AC Line Frequency Error

AC Signal is too noisy or frequency is incorrect.

Err

 

59

Line Voltage Error

AC voltage out of specification high or low.

Err

 

60

Thermostat Input Higher

Check thermostat wiring.

 

 

 

than Threshold

 

Err

 

61

Line Voltage Unstable

Possibly too many heavy loads switching on and off cause erratic supply voltage.

Err

 

63

Soft Lockout - Maximum

Maximum number of recycles exceeded.

 

 

 

Recycles Exceeded

 

Err

 

64

Soft Lockout - Internal

Caused by general electronics failure such as relay open or shorted contacts, flame

 

Failure

sensing circuit error, or A to D error.

 

 

 

19

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Contents ES2 Page Whats in the crate? ES2 Series SpecificationsSpecifications Boiler Quick-Start InstallationAppendices Position the Boiler Unpack the CrateConnect Venting Provide Combustion AirConnect Venting ES2 Vent Connector Horizontal Length Restrictions ftConnect Boiler Water Piping Connect Gas PipingDescription Burnham Part Number Connect Boiler Water Piping Connect Electrical WiringStatus Code Displayed in STA Mode Using IQ Boiler Control DisplayViewing the Operating Mode Options Operating Mode OptionsAdjustment Mode Options Changing the Adjustable ParametersMore Information about Adjustable Parameters Using the IQ Option PanelCheck for Gas and Water Leaks Using the Optional LCD Display KitBoiler restarts Perform Startup Checks and AdjustmentsAnnual Maintenance Checklist IQ Boiler Control Status Codes when Err is not displayed TroubleshootingIQ Boiler Control Error Codes when Err is flashing TroubleshootingDisplay Status Boiler / Control Actions IQ Option Panel Display Shows ERRRepair Parts List Repair Parts List Burner Orifices LP Gas 1.20mm IQ Boiler Control Jacket Vestibule Panel Supply Water Manifold Figure IW-1 Wiring Diagram Internal WiringFigure IW-2 Wiring Schematic Internal WiringFigure IW-3 Single Zone System with Domestic Hot Water Tank Figure IW-5 Multiple Zone System with Zone Valves Figure IW-7 Multiple Zone System with Zone Valve Panel Combined appliance Input BTU/hr Appendix a Combustion AirAppendix B Venting Figure B-1 Typical Atmospheric Vent Installation This page Intentionally Left Blank Length W.c. Pressure Drop Feet Appendix C Gas PipingAppendix D System Piping Appendix C Gas PipingHot Water Boilers, Non-Condensing Appendix D System PipingFigure D-0 Piping Schematic Symbols Figure D-W1 Water Boiler, Series Loop Figure D-W3 Water Boiler, Tankless Coil, Two or More Zones Figure D-W5 Water Boiler, Indirect Water Heater Confirm that the boiler and system have no water leaks Appendix E Filling the System and Checking for LeaksNatural Gas Boilers Appendix F Adjusting Gas Input RateTable F-1 Gas Flow Rate in Cu. Ft. / Hr Appendix F Adjusting Gas Input RateLP/Propane Gas Boilers Leak Test Gas PipingAppendix G Checking Draft and Combustion IQ Option Panel Appendix H iq control systemIQ Control System Overview IQ Boiler ControlAppendix H IQ Control System EnviraCOM Thermostats IQ Display KitOptional Components Appendix H IQ Control System System Parts ListAdditional Information List Factory Mounted ComponentsService Record Limited Warranty