Burnham ES2 manual IQ Option Panel Display Shows ERR, Display Status Boiler / Control Actions

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Troubleshooting (continued)

If IQ Boiler Control Shows Status Code “STA 15": The IQ Boiler Control is “Waiting for Limit to Close” and the display on the IQ Option Panel should be the first place to check. The IQ Option Panel display (lower display) will show one of the following status codes:

 

 

 

 

IQ Option Panel Display Shows ERR"

 

Display

Status

Boiler / Control Action(s)

Err

 

1

Low Input Voltage

AC voltage is too low

 

 

 

 

Whenever a new IQ Option Card is first installed into the IQ Option Panel, the IQ Option

 

 

 

 

Panel automatically “Learns” the card. This means it detects the specific card and lists

 

 

 

 

it as a card number (C1, C2, or C3). However, to help avoid errors or unauthorized

 

 

 

IQ Option Card

option card changes, once an IQ Option Card is initially installed, the IQ Option Panel

 

 

 

will not automatically “Learn” a different card in the same slot. In this situation, the IQ

Err

 

2 - card #

Type Change

 

Option Panel has to “Learn” about the new card manually. To have the IQ Option Panel

 

 

 

without Re-Learn

 

 

 

recognize or “Learn” about a different card, the user must press the “I” key on the IQ

 

 

 

 

 

 

 

 

Option Panel until “Lrn” is displayed. Then press and hold either the Up ñ or Down ò

 

 

 

 

key for at least three (3) seconds. The IQ Option Panel will then recognize and “Learn”

 

 

 

 

the new IQ Option Card.

 

 

 

IQ Option Card

The IQ Option Card is not installed properly or has an internal fault. Remove the card

Err

 

3 - card #

Communications

and check for bent IQ Option Panel card interface pins. Straighten bent or misaligned

 

 

 

Error

pins or choose another card slot and reinstall card. If problem persists, replace card.

 

 

 

IQ Option Card

The IQ Option Card is not installed properly, there is a option card or IQ Option Panel

 

 

 

fault. Remove the card and check for bent IQ Option Panel card interface pins.

Err

 

4 - card #

Hardware

 

Straighten bent or misaligned pins or choose another card slot and reinstall card. If

 

 

 

Interface Error

 

 

 

problem persists, replace card.

 

 

 

 

Err

 

5

Limit Output OFF

Check limit string wiring, replace the IQ Option Panel.

 

in ON State

 

 

 

 

Err

 

6

Incorrect Wiring

Check boiler wiring.

Err

 

7

Limit Output ON

Check limit string wiring, replace the IQ Option Panel.

 

in OFF State

 

 

 

 

Err

 

8

Internal IQ Option

Replace the IQ Option Panel.

8

 

Panel Error

 

 

 

If IQ Option Panel Display Shows “OL": The OL- “card number” indicates the card slot causing the Open Limit. For example, OL-C1" means open limit in the card located in card slot 1. To determine the cause of the open limit the user must switch the display on the IQ Option Panel to show the view mode of the IQ Option Card installed in Slot 1.

For example, if, while the boiler has a Heat Request, and the Aquastat IQ Option Card installed in Slot 1 has a sensor failure the IQ Option Panel displays OL-C1(Open Limit Card Slot 1). To investigate the status of option card C1:

1.Press the “I” key on the IQ Option Panel. The display will go from OL-C1 to C1 .

2.When the display shows C1, press either the Up ñ or Down ò keys to switch the display to show the view mode of the Aquastat Limit Control IQ Option Card inserted in Slot 1. The display will now read Err -119, Sensor Failure.

3.Check the sensor connections and when required replace the sensor.

4.When the sensor failure is corrected the IQ Option Panel will return to the “O.C.P" display and the IQ Boiler Control start sequence will continue.

For additional information refer to the instruction manual supplied with the IQ Option Card.

If IQ Option Panel Display Shows “O.C.P": The Option Panel is in normal run or operating mode, the IQ Option Panel display will show “O.C.P" (Option Card Panel) along with a floating decimal point that flashes on and off (the “heartbeat” flash indicating the panel is functioning properly and there are no open limits or errors). The Option Panel or the card installed in the option panel are not causing the open limit.

1.Check for loose boiler wiring and check flame roll out & blocked vent switches.

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Contents ES2 Page Whats in the crate? Specifications ES2 SeriesSpecifications Appendices InstallationBoiler Quick-Start Unpack the Crate Position the BoilerProvide Combustion Air Connect VentingES2 Vent Connector Horizontal Length Restrictions ft Connect VentingConnect Gas Piping Connect Boiler Water PipingConnect Boiler Water Piping Description Burnham Part NumberConnect Electrical Wiring Using IQ Boiler Control Display Viewing the Operating Mode OptionsOperating Mode Options Status Code Displayed in STA ModeChanging the Adjustable Parameters More Information about Adjustable ParametersUsing the IQ Option Panel Adjustment Mode OptionsUsing the Optional LCD Display Kit Check for Gas and Water LeaksPerform Startup Checks and Adjustments Boiler restartsAnnual Maintenance Checklist Troubleshooting IQ Boiler Control Status Codes when Err is not displayedTroubleshooting IQ Boiler Control Error Codes when Err is flashingIQ Option Panel Display Shows ERR Display Status Boiler / Control ActionsRepair Parts List Repair Parts List Burner Orifices LP Gas 1.20mm IQ Boiler Control Jacket Vestibule Panel Supply Water Manifold Internal Wiring Figure IW-1 Wiring DiagramInternal Wiring Figure IW-2 Wiring SchematicFigure IW-3 Single Zone System with Domestic Hot Water Tank Figure IW-5 Multiple Zone System with Zone Valves Figure IW-7 Multiple Zone System with Zone Valve Panel Appendix a Combustion Air Combined appliance Input BTU/hrAppendix B Venting Figure B-1 Typical Atmospheric Vent Installation This page Intentionally Left Blank Appendix C Gas Piping Length W.c. Pressure Drop FeetAppendix C Gas Piping Appendix D System PipingAppendix D System Piping Hot Water Boilers, Non-CondensingFigure D-0 Piping Schematic Symbols Figure D-W1 Water Boiler, Series Loop Figure D-W3 Water Boiler, Tankless Coil, Two or More Zones Figure D-W5 Water Boiler, Indirect Water Heater Appendix E Filling the System and Checking for Leaks Confirm that the boiler and system have no water leaksAppendix F Adjusting Gas Input Rate Natural Gas BoilersAppendix F Adjusting Gas Input Rate LP/Propane Gas BoilersLeak Test Gas Piping Table F-1 Gas Flow Rate in Cu. Ft. / HrAppendix G Checking Draft and Combustion Appendix H iq control system IQ Control System OverviewIQ Boiler Control IQ Option PanelAppendix H IQ Control System IQ Display Kit EnviraCOM ThermostatsAppendix H IQ Control System System Parts List Additional Information ListFactory Mounted Components Optional ComponentsService Record Limited Warranty