Burnham ES2 manual Appendix H iq control system, IQ Control System Overview, IQ Boiler Control

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APPENDIX H – iq control system

IQ Control System Overview

The “IQ Control System” consists of an IQ Boiler Control and an IQ Option Panel with optional “plug in” cards:

Fully integrates both factory and field installed components, simplifying installation and troubleshooting.

Efficiently operates the entire boiler system to save energy.

IQ Boiler Control:

The heart of Burnham’s IQ Control System is the IQ Boiler Control. The IQ Boiler Control replaces the traditional separate ignition control, primary boiler aquastat, as well as the fan and circulator relays.

The IQ Boiler Control stores two boiler supply temperature setpoints in its memory; one setpoint is for the High Limit Setting and the second is for the Operating Setpoint.

IQ Option Panel:

The IQ Option Panel works together with the IQ Boiler Control to provide an easy and convenient means to “plug-in” additional functionality to a boiler system.

Ensures adequate heat and supply of domestic hot water.

UL / CSA Listed or Recognized and tested as part of a complete system.

Communicate with other EnviraComenabled components to provide a complete system solution to maximize comfort and energy efficiency.

When the optional Outdoor Air Reset Card is installed in the IQ Option Panel, the Operating Setpoint temperature is automatically adjusted according to the outdoor temperature. For example, as the outdoor temperature increases the Operating Setpoint temperature is reduced from the High Limit Setting to save energy while improving home comfort. By better matching boiler heat supply to actual home heat demand, room air temperatures are more closely maintained. In addition, when there is a domestic hot water (DWH) heat request, the Operating Setpoint temperature is automatically adjusted to a DHW Setpoint to satisfy the DWH heating requirements. When the Outdoor

Air Reset Card is not installed the Operating Setpoint equals High Limit Setting.

The IQ Option Panel is a standard component provided along with the IQ Boiler Control. The IQ Option Panel functions as a “motherboard” to accept up to three (3) IQ Option Cards and provides the necessary mechanical connections (with no screws required), along with the power and interconnection wiring into the IQ Boiler System. Only wiring from field-installed sensors is required. The IQ Option Panel includes a dedicated digital readout that provides option card status information, diagnostics and setup functions when necessary.

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Contents ES2 Page Whats in the crate? ES2 Series SpecificationsSpecifications Appendices InstallationBoiler Quick-Start Position the Boiler Unpack the CrateConnect Venting Provide Combustion AirConnect Venting ES2 Vent Connector Horizontal Length Restrictions ftConnect Boiler Water Piping Connect Gas PipingDescription Burnham Part Number Connect Boiler Water Piping Connect Electrical WiringStatus Code Displayed in STA Mode Using IQ Boiler Control DisplayViewing the Operating Mode Options Operating Mode OptionsAdjustment Mode Options Changing the Adjustable ParametersMore Information about Adjustable Parameters Using the IQ Option PanelCheck for Gas and Water Leaks Using the Optional LCD Display KitBoiler restarts Perform Startup Checks and AdjustmentsAnnual Maintenance Checklist IQ Boiler Control Status Codes when Err is not displayed TroubleshootingIQ Boiler Control Error Codes when Err is flashing TroubleshootingDisplay Status Boiler / Control Actions IQ Option Panel Display Shows ERRRepair Parts List Repair Parts List Burner Orifices LP Gas 1.20mm IQ Boiler Control Jacket Vestibule Panel Supply Water Manifold Figure IW-1 Wiring Diagram Internal WiringFigure IW-2 Wiring Schematic Internal WiringFigure IW-3 Single Zone System with Domestic Hot Water Tank Figure IW-5 Multiple Zone System with Zone Valves Figure IW-7 Multiple Zone System with Zone Valve Panel Combined appliance Input BTU/hr Appendix a Combustion AirAppendix B Venting Figure B-1 Typical Atmospheric Vent Installation This page Intentionally Left Blank Length W.c. Pressure Drop Feet Appendix C Gas PipingAppendix D System Piping Appendix C Gas PipingHot Water Boilers, Non-Condensing Appendix D System PipingFigure D-0 Piping Schematic Symbols Figure D-W1 Water Boiler, Series Loop Figure D-W3 Water Boiler, Tankless Coil, Two or More Zones Figure D-W5 Water Boiler, Indirect Water Heater Confirm that the boiler and system have no water leaks Appendix E Filling the System and Checking for LeaksNatural Gas Boilers Appendix F Adjusting Gas Input RateTable F-1 Gas Flow Rate in Cu. Ft. / Hr Appendix F Adjusting Gas Input RateLP/Propane Gas Boilers Leak Test Gas PipingAppendix G Checking Draft and Combustion IQ Option Panel Appendix H iq control systemIQ Control System Overview IQ Boiler ControlAppendix H IQ Control System EnviraCOM Thermostats IQ Display KitOptional Components Appendix H IQ Control System System Parts ListAdditional Information List Factory Mounted ComponentsService Record Limited Warranty