Burnham ES2 manual

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WARNINGS for the HOMEOWNER

FOLLOW ALL INSTRUCTIONS and warnings printed in this manual and posted on the boiler.

INSPECT THE BOILER ANNUALLY. To keep your boiler safe and efficient, have a service technician follow the Service checklist near the end of this manual.

IF YOU ARE NOT QUALIFIED to install or service boilers, do not install or service this one.

THE BOILER MAY LEAK WATER at the end of its useful life. Be sure to protect walls, carpets, and valuables from water that could leak from the boiler.

PROTECT YOUR HOME IN FREEZING WEATHER. A power outage, safety lockout, or component failure will prevent your boiler from lighting. In winter, your pipes may freeze and cause extensive property damage. If you must leave your home unattended for an extended time when

outdoor temperatures are below 32°F, first turn off your home’s main water supply and drain the water from all pipes.

DO NOT BLOCK AIR FLOW into or around the boiler. Insufficient air may cause the boiler to produce carbon monoxide or start a fire.

KEEP FLAMMABLE LIQUIDS AWAY from the boiler, including paint, solvents, and gasoline. The boiler may ignite the vapors from the liquids causing explosion or fire.

KEEP CHILDREN AND PETS away from hot surfaces of the boiler, boiler piping, and vent pipe.

CARBON MONOXIDE (CO) is an odorless, deadly gas that may be introduced into your home by any malfunctioning fuel-burning product or vent system failure. Consider installing CO alarms near bedrooms in all levels of the building to warn you and your family of potential CO exposure.

WARNINGS for the INSTALLER

READ THIS ENTIRE MANUAL before attempting installation, start-up, or service. Improper installation, adjustment, alteration, service, or maintenance may cause serious property damage, personal injury, or death.

DO NOT DISCONNECT PIPE FITTINGS on the boiler or in the heating system without first verifying that the system is cool and free of pressure and that your clothing will protect you from a release of hot water or steam. Do not rely solely on the boiler’s temperature and pressure gage when making this judgment.

USE PROPER PERSONAL PROTECTION EQUIPMENT when servicing or working near the boiler. Materials of construction, flue products, and fuel contain alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, and/or other toxic or harmful substances that can are hazardous to health and life and that are known to the State of California to cause cancer, birth defects, and other reproductive harm.

INSTALL ALL GUARDS, cover plates, and enclosures before operating the boiler.

SIZE THE BOILER PROPERLY relative to the design heat load or, if using domestic hot water priority, the peak hot water load, whichever

is larger. A grossly oversized boiler will cycle excessively and this will lead to premature failure of the boiler and its components. Our warranty does not apply to damage from excessive cycling.

ADHERE TO ALL LOCAL CODE REQUIREMENTS. Contact your local code inspector prior to installation. In the absence of a local code, adhere to the National Fuel Gas Code ANSI Z223.1/NFPA 54 or CAN/CSA B149.1, Natural Gas and Propane Installation Code.

ALL WIRING must comply with the National Electrical Code ANSI/NFPA 70 (in the USA) or the Canadian Electrical Code CSA C22.1 (in Canada) and any local regulations.

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Contents ES2 Page Whats in the crate? Specifications ES2 SeriesSpecifications Appendices InstallationBoiler Quick-Start Unpack the Crate Position the BoilerProvide Combustion Air Connect VentingES2 Vent Connector Horizontal Length Restrictions ft Connect VentingConnect Gas Piping Connect Boiler Water PipingConnect Boiler Water Piping Description Burnham Part NumberConnect Electrical Wiring Operating Mode Options Using IQ Boiler Control DisplayViewing the Operating Mode Options Status Code Displayed in STA ModeUsing the IQ Option Panel Changing the Adjustable ParametersMore Information about Adjustable Parameters Adjustment Mode OptionsUsing the Optional LCD Display Kit Check for Gas and Water LeaksPerform Startup Checks and Adjustments Boiler restartsAnnual Maintenance Checklist Troubleshooting IQ Boiler Control Status Codes when Err is not displayedTroubleshooting IQ Boiler Control Error Codes when Err is flashingIQ Option Panel Display Shows ERR Display Status Boiler / Control ActionsRepair Parts List Repair Parts List Burner Orifices LP Gas 1.20mm IQ Boiler Control Jacket Vestibule Panel Supply Water Manifold Internal Wiring Figure IW-1 Wiring DiagramInternal Wiring Figure IW-2 Wiring SchematicFigure IW-3 Single Zone System with Domestic Hot Water Tank Figure IW-5 Multiple Zone System with Zone Valves Figure IW-7 Multiple Zone System with Zone Valve Panel Appendix a Combustion Air Combined appliance Input BTU/hrAppendix B Venting Figure B-1 Typical Atmospheric Vent Installation This page Intentionally Left Blank Appendix C Gas Piping Length W.c. Pressure Drop FeetAppendix C Gas Piping Appendix D System PipingAppendix D System Piping Hot Water Boilers, Non-CondensingFigure D-0 Piping Schematic Symbols Figure D-W1 Water Boiler, Series Loop Figure D-W3 Water Boiler, Tankless Coil, Two or More Zones Figure D-W5 Water Boiler, Indirect Water Heater Appendix E Filling the System and Checking for Leaks Confirm that the boiler and system have no water leaksAppendix F Adjusting Gas Input Rate Natural Gas BoilersLeak Test Gas Piping Appendix F Adjusting Gas Input RateLP/Propane Gas Boilers Table F-1 Gas Flow Rate in Cu. Ft. / HrAppendix G Checking Draft and Combustion IQ Boiler Control Appendix H iq control systemIQ Control System Overview IQ Option PanelAppendix H IQ Control System IQ Display Kit EnviraCOM ThermostatsFactory Mounted Components Appendix H IQ Control System System Parts ListAdditional Information List Optional ComponentsService Record Limited Warranty