Burnham ES2 manual Appendix H IQ Control System

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APPENDIX H – IQ Control System (continued)

IQ Option Cards:

A variety of IQ Option Cards are available to enhance the features of a standard boiler.

For example, if additional safety limits are required, select Manual or Automatic Reset Aquastat or Low Water Cutoff IQ Option Cards. Additionally, if energy savings and improved home comfort is desired, select an Outdoor Reset IQ Option Card.

Outdoor Reset IQ Option Card:

The Outdoor Reset IQ Option Card regulates hydronic heating system heat delivery rate to match the home heat demand and building heat loss. This is accomplished by continuously adjusting the boiler supply water temperature setpoint based on outside air temperature, domestic hot water demand and “sleep” or “leave” period selections, when a Honeywell EnviraCOM enabled programmable thermostat is connected.

Refer to the Outdoor Reset IQ Option Card instructions for additional information.

Aquastat IQ Option Card:

Benefits of the Outdoor Reset Card: Increased comfort through smooth, continuous, regulated heat delivery and reduced indoor air temperature fluctuations.

Energy Savings through:

(1)reducing room overheating

(2)reducing boiler temperature and

(3)increasing combustion efficiency

The Aquastat IQ Option Card provides electronic temperature sensing in a UL limit-rated control with a single sensing probe. The Aquastat IQ Option Card replaces auxiliary high limits such as the L4006.

The Aquastat IQ Option Cards are available in automatic or manual reset models. Automatic reset versions automatically reset when temperature return to safe levels. Manual reset

models require user intervention to reset a temperature condition after the temperature returns to safe levels.

Listings/Approvals:

UL353 Limit Controls for both US (UL) and Canada (CUL)—Component Recognized

UL 1998 Software Safety Standards as a Class 2 device.

Low Water Cutoff (LWCO) IQ Option Card:

The Low Water Cutoff (LWCO) IQ Option Cards are advanced devices that detect the absence of water in the boiler. LWCO IQ Option Cards use patented signal processing to identify when the probe signal levels have decreased due to fouling, permitting extended operation for probe impedances up to

40K Ohms. The LWCO IQ Option Cards function longer without requiring probe cleaning and can operate in the presence of foam.

Fully compliant with CSD-1requirements for water level controls.

The LWCO IQ Option Card is available with automatic and manual reset. Automatic reset

versions automatically reset when water levels return to safe levels. Manual reset models require user intervention to reset a low water condition after water levels return to safe levels. Manual reset models will not “lock out” upon power loss provided water still covers the probe when power returns.

Listings/Approvals:

UL GUIDE (MBPR2) for Limit Controls per UL Standard 353 Limit Controls–Component

UL GUIDE (MBPR8) Controls, Limit Certified for Canada–Component per CSA Standard

C22.2

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Contents ES2 Page Whats in the crate? Specifications ES2 SeriesSpecifications Installation Boiler Quick-StartAppendices Unpack the Crate Position the BoilerProvide Combustion Air Connect VentingES2 Vent Connector Horizontal Length Restrictions ft Connect VentingConnect Gas Piping Connect Boiler Water PipingConnect Boiler Water Piping Description Burnham Part NumberConnect Electrical Wiring Using IQ Boiler Control Display Viewing the Operating Mode OptionsOperating Mode Options Status Code Displayed in STA ModeChanging the Adjustable Parameters More Information about Adjustable ParametersUsing the IQ Option Panel Adjustment Mode OptionsUsing the Optional LCD Display Kit Check for Gas and Water LeaksPerform Startup Checks and Adjustments Boiler restartsAnnual Maintenance Checklist Troubleshooting IQ Boiler Control Status Codes when Err is not displayedTroubleshooting IQ Boiler Control Error Codes when Err is flashingIQ Option Panel Display Shows ERR Display Status Boiler / Control ActionsRepair Parts List Repair Parts List Burner Orifices LP Gas 1.20mm IQ Boiler Control Jacket Vestibule Panel Supply Water Manifold Internal Wiring Figure IW-1 Wiring DiagramInternal Wiring Figure IW-2 Wiring SchematicFigure IW-3 Single Zone System with Domestic Hot Water Tank Figure IW-5 Multiple Zone System with Zone Valves Figure IW-7 Multiple Zone System with Zone Valve Panel Appendix a Combustion Air Combined appliance Input BTU/hrAppendix B Venting Figure B-1 Typical Atmospheric Vent Installation This page Intentionally Left Blank Appendix C Gas Piping Length W.c. Pressure Drop FeetAppendix C Gas Piping Appendix D System PipingAppendix D System Piping Hot Water Boilers, Non-CondensingFigure D-0 Piping Schematic Symbols Figure D-W1 Water Boiler, Series Loop Figure D-W3 Water Boiler, Tankless Coil, Two or More Zones Figure D-W5 Water Boiler, Indirect Water Heater Appendix E Filling the System and Checking for Leaks Confirm that the boiler and system have no water leaksAppendix F Adjusting Gas Input Rate Natural Gas BoilersAppendix F Adjusting Gas Input Rate LP/Propane Gas BoilersLeak Test Gas Piping Table F-1 Gas Flow Rate in Cu. Ft. / HrAppendix G Checking Draft and Combustion Appendix H iq control system IQ Control System OverviewIQ Boiler Control IQ Option PanelAppendix H IQ Control System IQ Display Kit EnviraCOM ThermostatsAppendix H IQ Control System System Parts List Additional Information ListFactory Mounted Components Optional ComponentsService Record Limited Warranty