Burnham ES2 manual Appendix G Checking Draft and Combustion

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APPENDIX G – CHECKING DRAFT AND COMBUSTION

CHECK DRAFT (GAS BOILERS WITH DRAFT HOODS)

1.Insofar as is practical, close all doors and windows in the building.

2.Turn on all appliances not connected to the same venting system as the boiler being checked.

3.Turn on all exhaust fans (such as range hoods and bathroom exhausts) to their maximum speed. Do not turn on any summer exhaust fans.

4.Close all fireplace dampers.

5.Operate the appliance being checked. Follow lighting instructions.

6.After 5 minutes of main burner operation, test for spillage at the draft hood relief opening, using a lighted match, candle, cigarette, etc.

7.Repeat this test for each appliance connected to the common venting system.

8.If any appliance does not vent properly, per the above test, make corrections, so that the installation conforms to the National Fuel Gas Code, NFPA 54/ANSI Z223.1, and/or Installation Codes, CAN/CSA B149.1.

9.Return doors, windows, exhaust fans, fireplace dampers, and any other gas- burning appliance to their previous condition of use.

CHECK DRAFT (OIL BOILERS)

1.Use a manometer precise to 0.01” water column.

2.Fire the boiler until the chimney/vent reaches normal operating temperature.

3.Locate the pressure sensing tapping on the boiler.

4.While the boiler is still firing, use the manometer to measure the draft at the pressure tapping.

5.Confirm that the draft measurement matches the required draft specified for the boiler.

6.If the required draft is not present, make any necessary adjustments and check again.

CHECK COMBUSTION

1.Use a flue gas analyzer that accurately

measures CO2, O2, CO, and flue gas temperature.

2.For oil boilers, also use a smoke tester with smoke test paper.

3.Operate the boiler at its rated (high fire) input.

4.With the analyzer, check the CO2 (or O2), CO and temperature of the flue gases exiting the boiler.

5.For two-stage or modulating boilers, also

check the CO2 (or O2), CO and temperature of the flue gases at low fire.

6.Confirm that the measured CO2 (or O2) matches the required CO2 (or O2) specified for the boiler.

7.For oil boilers, also take a smoke measurement of the flue gases. Smoke should not exceed #1.

If CO2, O2, or CO fall outside of the range specified for the boiler, review the

installation and startup instructions and make any necessary adjustments to the boiler or associated venting or piping systems.

Note the gross flue gas temperature for i future reference. Significant changes in

flue gas temperature can indicate changes in the boiler’s operating efficiency.

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Contents ES2 Page Whats in the crate? Specifications ES2 SeriesSpecifications Boiler Quick-Start InstallationAppendices Unpack the Crate Position the BoilerProvide Combustion Air Connect VentingES2 Vent Connector Horizontal Length Restrictions ft Connect VentingConnect Gas Piping Connect Boiler Water PipingConnect Boiler Water Piping Description Burnham Part NumberConnect Electrical Wiring Operating Mode Options Using IQ Boiler Control DisplayViewing the Operating Mode Options Status Code Displayed in STA ModeUsing the IQ Option Panel Changing the Adjustable ParametersMore Information about Adjustable Parameters Adjustment Mode OptionsUsing the Optional LCD Display Kit Check for Gas and Water LeaksPerform Startup Checks and Adjustments Boiler restartsAnnual Maintenance Checklist Troubleshooting IQ Boiler Control Status Codes when Err is not displayedTroubleshooting IQ Boiler Control Error Codes when Err is flashingIQ Option Panel Display Shows ERR Display Status Boiler / Control ActionsRepair Parts List Repair Parts List Burner Orifices LP Gas 1.20mm IQ Boiler Control Jacket Vestibule Panel Supply Water Manifold Internal Wiring Figure IW-1 Wiring DiagramInternal Wiring Figure IW-2 Wiring SchematicFigure IW-3 Single Zone System with Domestic Hot Water Tank Figure IW-5 Multiple Zone System with Zone Valves Figure IW-7 Multiple Zone System with Zone Valve Panel Appendix a Combustion Air Combined appliance Input BTU/hrAppendix B Venting Figure B-1 Typical Atmospheric Vent Installation This page Intentionally Left Blank Appendix C Gas Piping Length W.c. Pressure Drop FeetAppendix C Gas Piping Appendix D System PipingAppendix D System Piping Hot Water Boilers, Non-CondensingFigure D-0 Piping Schematic Symbols Figure D-W1 Water Boiler, Series Loop Figure D-W3 Water Boiler, Tankless Coil, Two or More Zones Figure D-W5 Water Boiler, Indirect Water Heater Appendix E Filling the System and Checking for Leaks Confirm that the boiler and system have no water leaksAppendix F Adjusting Gas Input Rate Natural Gas BoilersLeak Test Gas Piping Appendix F Adjusting Gas Input RateLP/Propane Gas Boilers Table F-1 Gas Flow Rate in Cu. Ft. / HrAppendix G Checking Draft and Combustion IQ Boiler Control Appendix H iq control systemIQ Control System Overview IQ Option PanelAppendix H IQ Control System IQ Display Kit EnviraCOM ThermostatsFactory Mounted Components Appendix H IQ Control System System Parts ListAdditional Information List Optional ComponentsService Record Limited Warranty