Crown Boiler 24-09, 24-11, 24-10, 24-08, 24-12, 24-06, 24-05, 24-03, 24-04, 24-07 Table of Contents

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TABLE OF CONTENTS

SECTION I - GENERAL INFORMATION
Dimensional Information	8
Ratings/Data	9
Locating the Unit	10
Air Supply/Venting	11
SECTION II - CAST IRON BLOCK ASSEMBLY
Assembly of Sections, Manual Draw-up	13
Assembly of Sections, Hydraulic Draw-up	16
Hydrostatic Test	18
SECTION III - INSTALLATION INSTRUCTIONS
Knockdown
Canopy	19
Flue Cover Plates	22
Rear Observation Port Cover	23
Inspect All Boiler Seals	23
Jacket Assembly	23
Burner Mounting Plate / Burner Adapter Plate	25
Steam Trim	26
Water Trim	30
Burner Installation	32
Common Installation Requirements
Boiler Piping - Heating Applications	32
Boiler Piping - Domestic Hot Water (DHW) Applications	33
Tankless Heater Piping	41
Electric Wiring	43
Return Temperature Control (RTC) and Components	43
SECTION IV - OPERATING INSTRUCTIONS
Filling System	47
Adjusting Controls	47
Adjusting Burner	48
Return Temperature Control; Initial Set-Up and Operation	48
Diverting Valve Actuator	50
Boiler Operating Aquastat	50
Boiler High Limit Aquastat	50
Boiler Modulating Control	50
Test Controls	50
Initial Cleaning, Steam Boilers	51
Initial Cleaning, Water Boilers	52
Frequent Water Addition	53
Oxygen Corrosion	53
SECTION V - SERVICE INSTRUCTIONS
Cleaning Boiler Heating Surfaces	54
Maintenance of Low Water Cutoff Devices	55
Checking Burner & Controls	56
Lubrication	56
General Maintenance Considerations	56
Attention to Boiler While Not in Operation	56

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Contents Series Page Important Information Read Carefully Page Page Table of Contents Table of Contents Section I General Information Boiler RATINGS/DATA Section I General Information Locate the UnitBoiler Foundation Chimney or VentVents Faults & Suggestions Section II Cast Iron Block Assembly Assembly of Sections Manual DRAW- UPNipple Gauge Series 24 Section Arrangement Draw-Up Rods Alternating Pattern Manual Draw-up Center Section Channel Block Position Partial Block Draw-Up Hydraulic Draw-Up of Sections Section III Installation Instructions Canopy with Rear Flue Outlet Damper AssemblyBare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Mount Rear Observation Port Cover Refer to Figure Inspect ALL Boiler SealsSeries 24 Jacket Assembly Boiler Models 24-03 thru Burner Mounting Plate Refer to Figures 16 Mount Burner Adapter Plate to Burner Mounting PlatePurpose of Tappings Steam Boilers Steam Trim Steam Boilers Install Steam Trim This Is Intentionally Left Blank Purpose of Tappings Water Boilers Water Trim Water Boilers Install Water Trim Burner InstallationBoiler Piping Heating Applications Page Parallel Piping Conversion Recommendation 1 Use when Recommendation 2 Use when Recommendation 3 Use when Page Page Page BMounting Elevations M&M 150, 64 Float Low Water Cut-offs Schematic Tankless Heater Piping 24-08 24-09 Return Temperature Control and Components CCW Open to SystemWater Boiler Pressure Relief Valve Hook-Up Typical Boiler Wiring with RTC Front Typical Boiler with RTC Return Sensor Rear Starting Burner Always Inspect Installation BeforeSection IV Operating Instructions Fill Heating System with WaterFlame Failure Boil MIN Delay Test Controls Check Operation of High Limit ControlBoiler and System Cleaning Steam Boiler Boiler and System Cleaning Water Boilers Frequent Water Addition Oxygen CorrosionSection V Service Instructions Clean the Boiler FluewaysMaintenance of LOW Water Cutoff Devices General Maintenance Considerations OperationSection VI Burner Specifications OIL BurnersSection VII Repair Parts & Carton Contents Series 24 Master Parts List Section VII Repair Parts Jacket Carton Bare Boiler Assembly Section Joiner Carton Assy Rear Target Wall Carton Standard Steam Trim Carton Assy RTC Carton with Outdoor Reset Tankless Coil Components Boiler Water Section Viii Appendix Page Mechanical Page Mechanical Electrical Page Page Page Page Page Page Page Page Series 24 Boiler Circulator Selection Taco 20F Differential Boiler Recirculation Grundfos Circulating Pump Way Boiler Recirculation Bell and Gossett Circulating Pump Way Boiler Recirculation Armstrong Circulating Pump Way Appendix C Valve and Actuator Mounting Instructions ApplicationService Record PN 980417 S24 12/05