Crown Boiler 24-12, 24-11, 24-10, 24-08, 24-06, 24-05, 24-09 Important Information Read Carefully

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IMPORTANT INFORMATION - READ CAREFULLY

All boilers must be installed in accordance with National, State and Local Plumbing, Heating and Electrical Codes and the regulations of the serving utilities. These Codes and Regulations may differ from this instruction manual. Authorities having jurisdiction should be consulted before installations are made.

In all cases, reference should be made to the following Standards:

A.Current Edition of American National Standard ANSI/NFPA 31, “Installation of Oil Burning Equipment”, for recommended installation practices.

B.Current Edition of National Fuel Gas Code, NFPA 54/ANSI Z223.1.

C.C urrent E dition of American N ational S tandard AN S I/N FPA 211, “C himneys, Fireplaces, Vents, and Solid Fuel Burning Appliances”, For Venting requirements.

D.C urrent E dition of American S ociety of Mechanical E ngineers AS ME C S D -1, "Controls and Safety Devices for Automatically Fired Boilers", for assembly and operations of controls and safety devices.

E.All wiring on boilers shall be made in accordance with the National Electrical Code and/or Local Regulations.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or substantial property damage.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury or property damage.

NOTICE

Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.

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Contents Series Page Important Information Read Carefully Page Page Table of Contents Table of Contents Section I General Information Boiler RATINGS/DATA Locate the Unit Section I General InformationChimney or Vent Boiler FoundationVents Faults & Suggestions Assembly of Sections Manual DRAW- UP Section II Cast Iron Block AssemblyNipple Gauge Series 24 Section Arrangement Draw-Up Rods Alternating Pattern Manual Draw-up Center Section Channel Block Position Partial Block Draw-Up Hydraulic Draw-Up of Sections Canopy with Rear Flue Outlet Damper Assembly Section III Installation InstructionsBare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Inspect ALL Boiler Seals Mount Rear Observation Port Cover Refer to FigureSeries 24 Jacket Assembly Boiler Models 24-03 thru Mount Burner Adapter Plate to Burner Mounting Plate Burner Mounting Plate Refer to Figures 16Purpose of Tappings Steam Boilers Steam Trim Steam Boilers Install Steam Trim This Is Intentionally Left Blank Purpose of Tappings Water Boilers Water Trim Water Boilers Install Water Trim Burner InstallationBoiler Piping Heating Applications Page Parallel Piping Conversion Recommendation 1 Use when Recommendation 2 Use when Recommendation 3 Use when Page Page Page BMounting Elevations M&M 150, 64 Float Low Water Cut-offs Schematic Tankless Heater Piping 24-08 24-09 CCW Open to System Return Temperature Control and ComponentsWater Boiler Pressure Relief Valve Hook-Up Typical Boiler Wiring with RTC Front Typical Boiler with RTC Return Sensor Rear Fill Heating System with Water Always Inspect Installation BeforeSection IV Operating Instructions Starting BurnerFlame Failure Boil MIN Delay Check Operation of High Limit Control Test ControlsBoiler and System Cleaning Steam Boiler Boiler and System Cleaning Water Boilers Oxygen Corrosion Frequent Water AdditionClean the Boiler Flueways Section V Service InstructionsMaintenance of LOW Water Cutoff Devices Operation General Maintenance ConsiderationsOIL Burners Section VI Burner SpecificationsSection VII Repair Parts & Carton Contents Series 24 Master Parts List Section VII Repair Parts Jacket Carton Bare Boiler Assembly Section Joiner Carton Assy Rear Target Wall Carton Standard Steam Trim Carton Assy RTC Carton with Outdoor Reset Tankless Coil Components Boiler Water Section Viii Appendix Page Mechanical Page Mechanical Electrical Page Page Page Page Page Page Page Page Series 24 Boiler Circulator Selection Taco 20F Differential Boiler Recirculation Grundfos Circulating Pump Way Boiler Recirculation Bell and Gossett Circulating Pump Way Boiler Recirculation Armstrong Circulating Pump Way Application Appendix C Valve and Actuator Mounting InstructionsService Record PN 980417 S24 12/05