Crown Boiler 24-03, 24-11, 24-10, 24-08, 24-12, 24-06, 24-05, 24-09, 24-04 Recommendation 3 Use when

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Recommendation 3 — Use when:

system return water is less than 135° F for prolonged periods of time

system flow does impact flow through the boiler(ie. zoning, mixing)

requires addition of RTC Return Temperature Control and accessories

Pipe Sizing and Notes

 

SUPPLY

 

RETURN PIPING SIZE (IN)

 

 

 

 

 

 

PIPING

 

 

RETURN

RETURN

 

SIZE (IN)

 

 

HEADER

BRANCH

 

 

(1)

RETURN (2)

(2A)

(QTY.) SIZE (2B)

 

20°F

 

40°F

20°F

40°F

20°F

20°F

MODEL

DROP

DROP

DROP

DROP

DROP

DROP

24-03

2

 

1-1/2

2

1-1/2

24-04

2

 

1-1/2

2

1-1/2

24-05

2

 

1-1/2

2

1-1/2

24-06

2-1/2

 

1-1/2

2-1/2

1-1/2

24-07

2-1/2

 

2

2-1/2

2

24-08

2-1/2

 

2

2-1/2

2

24-09

3

 

2

3

2

24-10

3

 

2-1/2

3

2-1/2

24-11

3

 

2-1/2

3

2-1/2

24-12

4

 

2-1/2

4

2-1/2

3

(2) 3

NOTES:

1.All piping is schedule 40.

2.Pipe sizes listed are based on a 20°F or 40°F differential (temperature drop).

Select one to match application.

3.When specified return piping size is less than 3”, install 3” X 12” nipple and appropriate size bell reducer directly into boiler return tapping as shown.

4.Drain valve — ball valve preferable, gate valve acceptable alternative (supplied by others).

- Minimum valve size per ASME code is 3/4” NPT

5.Maximum linear feet of pipe from 3-way bypass port to sensor location = 11 feet. Bypass line shall be the same diameter as return Á

6.Minimum linear feet of pipe from point of mixing (where bypass meets return line) to sensor location = 4 feet.

7.Install special 3” x 12” nipple with 1/4” NPT side tapping closest to boiler. Where applicable, use bell reducer to adapt to recommended return pipe size.

8.Proper boiler circulator sizing is listed in Appendix B.

Figure 33: Series 24 Minimum Piping Recommendation 3 - Water Boiler

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Contents Series Page Important Information Read Carefully Page Page Table of Contents Table of Contents Section I General Information Boiler RATINGS/DATA Locate the Unit Section I General InformationChimney or Vent Boiler FoundationVents Faults & Suggestions Assembly of Sections Manual DRAW- UP Section II Cast Iron Block AssemblyNipple Gauge Series 24 Section Arrangement Draw-Up Rods Alternating Pattern Manual Draw-up Center Section Channel Block Position Partial Block Draw-Up Hydraulic Draw-Up of Sections Canopy with Rear Flue Outlet Damper Assembly Section III Installation InstructionsBare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Inspect ALL Boiler Seals Mount Rear Observation Port Cover Refer to FigureSeries 24 Jacket Assembly Boiler Models 24-03 thru Mount Burner Adapter Plate to Burner Mounting Plate Burner Mounting Plate Refer to Figures 16Purpose of Tappings Steam Boilers Steam Trim Steam Boilers Install Steam Trim This Is Intentionally Left Blank Purpose of Tappings Water Boilers Water Trim Burner Installation Water Boilers Install Water TrimBoiler Piping Heating Applications Page Parallel Piping Conversion Recommendation 1 Use when Recommendation 2 Use when Recommendation 3 Use when Page Page Page BMounting Elevations M&M 150, 64 Float Low Water Cut-offs Schematic Tankless Heater Piping 24-08 24-09 CCW Open to System Return Temperature Control and ComponentsWater Boiler Pressure Relief Valve Hook-Up Typical Boiler Wiring with RTC Front Typical Boiler with RTC Return Sensor Rear Section IV Operating Instructions Always Inspect Installation BeforeStarting Burner Fill Heating System with WaterFlame Failure Boil MIN Delay Check Operation of High Limit Control Test ControlsBoiler and System Cleaning Steam Boiler Boiler and System Cleaning Water Boilers Oxygen Corrosion Frequent Water AdditionClean the Boiler Flueways Section V Service InstructionsMaintenance of LOW Water Cutoff Devices Operation General Maintenance ConsiderationsOIL Burners Section VI Burner SpecificationsSection VII Repair Parts & Carton Contents Series 24 Master Parts List Section VII Repair Parts Jacket Carton Bare Boiler Assembly Section Joiner Carton Assy Rear Target Wall Carton Standard Steam Trim Carton Assy RTC Carton with Outdoor Reset Tankless Coil Components Boiler Water Section Viii Appendix Page Mechanical Page Mechanical Electrical Page Page Page Page Page Page Page Page Series 24 Boiler Circulator Selection Taco 20F Differential Boiler Recirculation Grundfos Circulating Pump Way Boiler Recirculation Bell and Gossett Circulating Pump Way Boiler Recirculation Armstrong Circulating Pump Way Application Appendix C Valve and Actuator Mounting InstructionsService Record PN 980417 S24 12/05