Crown Boiler 24-07, 24-11, 24-10, 24-08, 24-12, 24-06, 24-05, 24-09, 24-03, 24-04 Boiler RATINGS/DATA

Page 9

TABLE I

BOILER RATINGS/DATA

(1)

 

 

 

(2)

 

 

 

 

 

(3)

(4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net I=B=R Rating

Burner

Heating

Net

Pressure

Water

Boiler Weight

 

 

 

Gross

Surface

Content

w/ Water

Vent

Boiler

Horse-

 

 

 

Input

(Sq. Ft.)

Firebox

in

(Gal.)

(Lbs.)

Model

Power

Output

 

 

 

 

 

 

 

Volume

Firebox

 

 

 

 

Dia.

 

 

(MBH)

Sq. Ft.

MBH

MBH

Oil

Gas

Steam

Water

(Cu.Ft.)

("W.C.)

Steam

Water

Steam

Water

(In.)

 

 

 

Steam

Steam

Water

(GPH)

(MBH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-03

10.2

342

1071

257

297

3.05

438

34.2

37.0

3.2

.33

44.5

66.0

1439

1618

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-04

14.1

471

1471

353

410

4.10

594

48.6

54.3

4.8

.38

53.0

75.0

1811

1995

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-05

18.9

634

1983

476

551

5.50

792

63.0

71.5

6.4

.31

61.5

84.0

2184

2372

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-06

23.8

797

2492

598

693

6.90

990

77.5

88.8

7.9

.38

70.0

93.0

2557

2749

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-07

28.0

937

2929

703

815

8.10

1174

91.9

106.0

9.5

.36

78.5

102.0

2930

3126

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-08

32.5

1087

3396

815

945

9.40

1358

106.3

123.3

11.0

.35

87.0

111.0

3303

3503

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-09

39.3

1316

4146

995

1148

11.40

1641

120.7

140.5

12.6

.35

95.5

120.0

3676

3880

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-10

45.0

1505

4788

1149

1309

13.00

1867

135.1

157.8

14.2

.40

104.0

129.0

4048

4257

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-11

50.5

1690

5429

1303

1470

14.60

2093

149.5

175.0

15.7

.45

112.5

138.0

4421

4634

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24-12

55.3

1852

5983

1436

1610

16.00

2320

164.0

192.3

17.3

.49

121.0

147.0

4794

5011

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Trim Suffix: S = Steam Boiler, W = Water Boiler

Fuel Suffix: N = Natural Gas, P = LP Gas, O = Oil

(2)I=B=R net ratings shown are based on piping and pick-up allowances which vary from 1.333 to 1.289 for steam and 1.15 for water. Consult manufacturer for installations having unusual piping and pick-up requirements, such as intermittent system operation, extensive piping systems, etc. The I=B=R burner capacity in GPH is based on oil having a heat value of 140,000 BTU per gallon.

(3)Firebox volume does not include added volume of 8” extended burner mounting plate (BMP). If 8” BMP is specified (refer to Figure 1), add 0.7 cu. ft. to volume listed above.

(4)Boiler ratings are based on 12.5% CO2 (oil) and 9.7% CO2 (natural gas), + .10” (inches) water column pressure at boiler flue outlet. Ratings shown above apply at altitudes up to 1000 feet on oil and 2000 feet on gas.

For altitudes above those indicated, the ratings should be reduced at the rate of 4% for each 1000 feet above sea level. Maximum Allowable Working Pressure: Steam Boiler - 15 PSI, Water Boiler - 50 PSI

Standard Safety (Relief) Valve Set Pressure: Steam Boiler - 15 PSI, Water Boiler - 30 PSI

9

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Contents Series Page Important Information Read Carefully Page Page Table of Contents Table of Contents Section I General Information Boiler RATINGS/DATA Locate the Unit Section I General InformationChimney or Vent Boiler FoundationVents Faults & Suggestions Assembly of Sections Manual DRAW- UP Section II Cast Iron Block AssemblyNipple Gauge Series 24 Section Arrangement Draw-Up Rods Alternating Pattern Manual Draw-up Center Section Channel Block Position Partial Block Draw-Up Hydraulic Draw-Up of Sections Canopy with Rear Flue Outlet Damper Assembly Section III Installation InstructionsBare Boiler Assembly Avoid Breathing Fiber Particulates and Dust Left Side Canopy Intermediate Bracket Inspect ALL Boiler Seals Mount Rear Observation Port Cover Refer to FigureSeries 24 Jacket Assembly Boiler Models 24-03 thru Mount Burner Adapter Plate to Burner Mounting Plate Burner Mounting Plate Refer to Figures 16Purpose of Tappings Steam Boilers Steam Trim Steam Boilers Install Steam Trim This Is Intentionally Left Blank Purpose of Tappings Water Boilers Water Trim Water Boilers Install Water Trim Burner InstallationBoiler Piping Heating Applications Page Parallel Piping Conversion Recommendation 1 Use when Recommendation 2 Use when Recommendation 3 Use when Page Page Page BMounting Elevations M&M 150, 64 Float Low Water Cut-offs Schematic Tankless Heater Piping 24-08 24-09 CCW Open to System Return Temperature Control and ComponentsWater Boiler Pressure Relief Valve Hook-Up Typical Boiler Wiring with RTC Front Typical Boiler with RTC Return Sensor Rear Section IV Operating Instructions Always Inspect Installation BeforeStarting Burner Fill Heating System with WaterFlame Failure Boil MIN Delay Check Operation of High Limit Control Test ControlsBoiler and System Cleaning Steam Boiler Boiler and System Cleaning Water Boilers Oxygen Corrosion Frequent Water AdditionClean the Boiler Flueways Section V Service InstructionsMaintenance of LOW Water Cutoff Devices Operation General Maintenance ConsiderationsOIL Burners Section VI Burner SpecificationsSection VII Repair Parts & Carton Contents Series 24 Master Parts List Section VII Repair Parts Jacket Carton Bare Boiler Assembly Section Joiner Carton Assy Rear Target Wall Carton Standard Steam Trim Carton Assy RTC Carton with Outdoor Reset Tankless Coil Components Boiler Water Section Viii Appendix Page Mechanical Page Mechanical Electrical Page Page Page Page Page Page Page Page Series 24 Boiler Circulator Selection Taco 20F Differential Boiler Recirculation Grundfos Circulating Pump Way Boiler Recirculation Bell and Gossett Circulating Pump Way Boiler Recirculation Armstrong Circulating Pump Way Application Appendix C Valve and Actuator Mounting InstructionsService Record PN 980417 S24 12/05