Baxi Potterton Gold FSB 30 HE manual General Fitting Notes P.D.K, Min metres Min .3 metres

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Min. 2 metres

Min. 0.3 metres

Fig. F

Fig. G

© Baxi Heating UK Ltd 2011

This section of the flue MUST be horizontal

Fig. E

9.0Plume Displacement

9.3General Fitting Notes - P.D.K.

1.Cut a hole in the external wall which the horizontal concentric flue assembly will pass through.

2.When completed the terminal must be at least 2 metres above ground level (Fig. E).

3.Measure and cut to size the concentric assembly and any extensions that are being used.

4.Insert the concentric assembly through the hole from outside the building and mark the position of the flue trim securing holes.

5.Drill and plug the wall to accept the flue trim securing screws, and re-insert the concentric assembly through the wall.

6.Connect any extensions that are being used to the concentric assembly. Engage the extension or concentric assembly in the boiler flue elbow.

7.Fit the boiler flue elbow to the boiler top panel, ensuring the gasket is in place (Fig. F).

Ensure that the concentric assembly is horizontal and that the external air inlet is to the bottom. Any extensions should fall back to the boiler.

8.Use suitable brackets to support the concentric assembly and any extensions, and make good inside and outside. Secure the flue trim to the wall.

9.The 70Ø exhaust can now be fitted to the spigot at the terminal end.

10.If it is necessary to shorten the 70Ø exhaust or any of the extensions, the excess material must be cut from the plain end of the pipe.

11.Determine the position of the 70Ø exhaust and mark on the wall a suitable position for the support bracket. Drill and plug the wall. If extensions are being used, a support bracket is supplied in each kit.

12.Engage the M6 threaded part of the mounting bolt in the boss on the support bracket. Using the bracket for leverage, screw the mounting bolt into the plugged hole until the bracket is secure and level (Fig. G).

13.Slacken the two screws securing the retaining strap to the bracket, and pivot the strap aside to allow fitting the 70Ø exhaust.

14.Complete the installation of the 70Ø exhaust, securing in the brackets. Fit the 93° elbow and plume outlet. Ensure the plume outlet is at least 45° to the wall and that the ‘peak’ is uppermost.

15.Continue with installation and commissioning of the boiler.

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Contents
FSB 30 HE Potterton Gold FSB 30 HE No 592 Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice, most recent version should be used Important Installation, Commissioning, Service & RepairGas Safety Installation & Use Regulations LegislationContents Introduction DescriptionImportant Information Layout Figs , 4, 5 Flow Temperature Thermistor RedPosition of Optional Integral Timer Wiring General LayoutBoiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle Technical Data CAT I 2HIpxx Dimensions and Fixings System Details Water Circulating SystemsTreatment of Water Circulating Systems Low Head Installation PipeworkAir Vents System Controls & Wiring Sealed Systems Fig Site Requirements LocationCompartment 5mm Min 500mm Min For Servicing Purposes 390mm Clearances Figs &16Gas Supply Electrical SupplyCondensate Disposal Condensate Drain GeneralBlockage or restriction of the pipe into the drain Site RequirementSink ± 10 from verticalMIN FlueThis bend is equivalent to 0.5 metre Flue OptionsHorizontal Flue System Examples Horizontal Flue Systems17.2 + 34.4 = 51.6 metres Vertical Flue System Examples Twin PipeTwin & Vertical Flue Systems Total equivalent lengthFlue Group P Flue AccessoriesCDS Flue Group BFor Vertical Flues For Vertical Flue Systems For Twin Flue SystemsFor Twin Flues Flue Deflector a Flue DimensionsFor Roof Terminals Terminal Guard FigPlume Displacement Kit P.D.K Plume DisplacementDetermining Permissible Lengths P.D.K General Fitting Notes P.D.K Min metres Min .3 metresThis section of the flue Must be horizontal Fig. H Installation Flue Inner Flue Support Bracket Fitting the Standard FluePoints Inner Flue Support Bracket Flue Elbow Gasket Flue TrimConnection Making the Condensate DrainMaking The Electrical Connections Cable Clamp Way Terminal BlockIntegral Programmer Fuse 3.15 AT Schematic Wiring DiagramElectrical Green/YellowPCB Illustrated Wiring DiagramCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure Handover 13.2 ‘Benchmark’ ChecklistCompletion Fitting The Case Panels & FaciaAnnual Servicing Servicing the BoilerInsulation Annual Servicing InspectionAir Box Door Panel Spark Sleeve Earth Combustion Box Door PanelTo it Fig Pipe may be removed to increase accessCracks/damage. Clean with a soft brush Lock Nut Service Drain Plug Central Insulation PanelFlow Temperature Thermistor and Safety Thermostat Fig Changing ComponentsChanging Components & Preparation Check operation of the pump See Section Condensate Pump Complete aClip Drain the boiler see .1 paragraph 2Changing Components Spark and Sensing Electrodes Fig Securing Nut Sensor Leads Condensate Trap Lock Nut Injector Pipe FigGas Valve Fig Condensate Trap FigHeat Exchanger Manifold Assembly Heat ExchangerCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at D ? 240V at a ?240V at B ? 240V at C ?Pump running ? Wires from inline Connector to PCB faultyViewed from Wire Entry end Replace Flow Switch System full of water ?Is there Gas at gas valve inlet ? Wiring from PCBRectify wiring Replace PCB Way Connector Lead from PCB to Gas Valve faultyLights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘C’ ‘D’ ‘B’ ‘A’YES Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11 Potterton