Baxi Potterton Gold FSB 30 HE Making The Electrical Connections, Cable Clamp Way Terminal Block

Page 33

Fig. 31

Cable Clamp

Fig. 32

4-way Terminal Block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S/L

 

 

 

 

 

 

 

N

 

P/L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring from System

Controls

S/L Switched Live

Earth

N Neutral

P/L Permanent Live

© Baxi Heating UK Ltd 2011

10.0Installation

10.7Making The Electrical Connections

WARNING: This boiler must be earthed

IMPORTANT: Four core cable is required to supply the boiler as a permanent live is necessary for the operation of the condensate pump and frost protection.

1.The electrical connections are on the right hand side of the boiler. Depending upon the nature of the installation it may be preferable to wire up to the boiler first before manoeuvering into position.

2.Undo the two screws securing the cable clamp and place to one side (Fig. 31).

3.Route the incoming electrical cable(s) from the system control wiring centre through the grommet in rear of the boiler and the grommet in the support bracket. This will prevent damage to the cable(s).

4.Lay the cable through the cable clamp to gauge the length of wire required when it is connected to the 4-way terminal block.

5.Connect the (S/L), ( ), (N) and (P/L) wires to the

4-way terminal block (Fig. 33) and refit the cable clamp (Fig. 31).

INTEGRAL PROGRAMMER

If the optional integral programmer is being fitted it can be done at this stage. Consult the instructions supplied in the programmer kit.

Check the electrical installation for;

earth continuity, short circuits, resistance to earth, correct polarity and fuse rating.

33

Page 32 Page 34
Image 33
Page 32 Page 34
Contents
FSB 30 HE Potterton Gold FSB 30 HE No 592 Natural GasScheme Members only Installer Notification GuidelinesGas Safety Installation & Use Regulations Important Installation, Commissioning, Service & RepairLegislation Codes of Practice, most recent version should be usedContents Introduction DescriptionImportant Information Position of Optional Integral Timer Wiring Flow Temperature Thermistor RedGeneral Layout Layout Figs , 4, 5Boiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle Technical Data CAT I 2HIpxx Dimensions and Fixings System Details Water Circulating SystemsTreatment of Water Circulating Systems Low Head Installation PipeworkAir Vents System Controls & Wiring Sealed Systems Fig Site Requirements LocationCompartment Gas Supply Clearances Figs &16Electrical Supply 5mm Min 500mm Min For Servicing Purposes 390mmCondensate Disposal Condensate Drain GeneralSink Site Requirement± 10 from vertical Blockage or restriction of the pipe into the drainMIN FlueHorizontal Flue System Examples Flue OptionsHorizontal Flue Systems This bend is equivalent to 0.5 metreTwin & Vertical Flue Systems Vertical Flue System Examples Twin PipeTotal equivalent length 17.2 + 34.4 = 51.6 metresCDS Flue AccessoriesFlue Group B Flue Group PFor Vertical Flues For Vertical Flue Systems For Twin Flue SystemsFor Twin Flues For Roof Terminals Flue DimensionsTerminal Guard Fig Flue Deflector aPlume Displacement Kit P.D.K Plume DisplacementDetermining Permissible Lengths P.D.K General Fitting Notes P.D.K Min metres Min .3 metresThis section of the flue Must be horizontal Fig. H Installation Flue Inner Flue Support Bracket Fitting the Standard FluePoints Inner Flue Support Bracket Flue Elbow Gasket Flue TrimConnection Making the Condensate DrainMaking The Electrical Connections Cable Clamp Way Terminal BlockIntegral Programmer Electrical Schematic Wiring DiagramGreen/Yellow Fuse 3.15 ATPCB Illustrated Wiring DiagramCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure Completion 13.2 ‘Benchmark’ ChecklistFitting The Case Panels & Facia HandoverAnnual Servicing Servicing the BoilerAir Box Door Panel Spark Sleeve Annual Servicing InspectionEarth Combustion Box Door Panel InsulationCracks/damage. Clean with a soft brush Pipe may be removed to increase accessLock Nut Service Drain Plug Central Insulation Panel To it FigFlow Temperature Thermistor and Safety Thermostat Fig Changing ComponentsChanging Components & Preparation Clip Condensate Pump Complete aDrain the boiler see .1 paragraph 2 Check operation of the pump See SectionChanging Components Spark and Sensing Electrodes Fig Gas Valve Fig Injector Pipe FigCondensate Trap Fig Securing Nut Sensor Leads Condensate Trap Lock NutHeat Exchanger Manifold Assembly Heat ExchangerCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at B ? 240V at a ?240V at C ? 240V at D ?Viewed from Wire Entry end Replace Flow Switch Wires from inline Connector to PCB faultySystem full of water ? Pump running ?Rectify wiring Wiring from PCBReplace PCB Way Connector Lead from PCB to Gas Valve faulty Is there Gas at gas valve inlet ?Lights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘C’ ‘D’ ‘B’ ‘A’YES Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11 Potterton