Baxi Potterton Gold FSB 30 HE manual Injector Pipe Fig, Gas Valve Fig, Condensate Trap Fig

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Injector Pipe

Gas Valve

Securing Screws

Case Pressure Pipe

Gasket

Boiler Side

Aluminium

Spacer

‘O ring’

Fig. 53

Electrical Plug

Securing

Nut

Sensor

Leads

Condensate

Trap

Lock Nut

 

Service Drain

 

Plug

Trap to Condensate

Fig. 54

Pump Inlet Pipe

 

46© Baxi Heating UK Ltd 2011

Gas Valve

Gas Tap

15.0Changing Components

The removal of the fan is necessary to enable the changing of the injector pipe, condensate trap and gas valve (see section 13.6).

15.9Injector Pipe (Fig. 53)

1.Remove the injector pipe by pulling out from the ‘O’ ring joint in the gas valve.

2.Fit the new injector pipe and reassemble in reverse order.

15.10Gas Valve (Fig. 53)

IMPORTANT: After replacing the valve the CO2 must be checked as detailed in Section 14.1.4 to 14.1.6. Only change the valve if a suitable calibrated combustion analyser is available, operated by a competent person - see Section 14.1.3.

1.Isolate gas supply and disconnect the gas tap by removing the four screws.

2.If required remove the condensate pump to increase access (see Section 13.4) and undo the case pressure pipe from the valve.

3.Disconnect the electrical plug from the gas valve.

4.Remove the fan (see Section 13.6) and injector pipe.

5.Remove the two gas valve securing screws from inside the air box holding the gas valve, and remove the valve.

6.Remove the aluminium spacer and its gasket from the gas valve.

7.Fit the aluminium spacer and its gasket to the new valve.

8.Fit the new gas valve and reassemble in reverse order.

NOTE: Check for gas tightness after replacing gas valve.

9.Check the CO2 level. If the level is greater than that quoted, telephone the Technical Enquiries for further advice.

15.11Condensate Trap (Fig. 54)

1.Disconnect the condensate trap from the base of the heat exchanger.

2.Disconnect the condensate drain ‘O’ ring connection from the condensate trap and condensate pump. For ease of access also remove the pump.

3.Undo the condensate trap lock nut.

4.Remove the condensate trap from the boiler.

5.Disconnect the sensor leads.

6.Fit the new condensate trap and reassemble in reverse order. When refitting the pipe from the trap to the pump ensure that all seals and connections are made.

7.Prime the condensate trap (fill first chamber), check for leaks (see Section 8.5).

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Contents
FSB 30 HE Natural Gas Potterton Gold FSB 30 HE No 592Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairGas Safety Installation & Use Regulations Codes of Practice, most recent version should be usedContents Description IntroductionImportant Information General Layout Flow Temperature Thermistor RedPosition of Optional Integral Timer Wiring Layout Figs , 4, 5Boiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle CAT I 2H Technical DataIpxx Dimensions and Fixings Water Circulating Systems System DetailsTreatment of Water Circulating Systems Pipework Low Head InstallationAir Vents System Controls & Wiring Sealed Systems Fig Location Site RequirementsCompartment Electrical Supply Clearances Figs &16Gas Supply 5mm Min 500mm Min For Servicing Purposes 390mmCondensate Drain General Condensate Disposal± 10 from vertical Site RequirementSink Blockage or restriction of the pipe into the drainFlue MINHorizontal Flue Systems Flue OptionsHorizontal Flue System Examples This bend is equivalent to 0.5 metreTotal equivalent length Vertical Flue System Examples Twin PipeTwin & Vertical Flue Systems 17.2 + 34.4 = 51.6 metresFlue Group B Flue AccessoriesCDS Flue Group PFor Twin Flue Systems For Vertical Flues For Vertical Flue SystemsFor Twin Flues Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue Deflector aPlume Displacement Plume Displacement Kit P.D.KDetermining Permissible Lengths P.D.K Min metres Min .3 metres General Fitting Notes P.D.KThis section of the flue Must be horizontal Fig. H Installation Fitting the Standard Flue Flue Inner Flue Support BracketInner Flue Support Bracket Flue Elbow Gasket Flue Trim PointsMaking the Condensate Drain ConnectionCable Clamp Way Terminal Block Making The Electrical ConnectionsIntegral Programmer Green/Yellow Schematic Wiring DiagramElectrical Fuse 3.15 ATIllustrated Wiring Diagram PCBCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure Fitting The Case Panels & Facia 13.2 ‘Benchmark’ ChecklistCompletion HandoverServicing the Boiler Annual ServicingEarth Combustion Box Door Panel Annual Servicing InspectionAir Box Door Panel Spark Sleeve InsulationLock Nut Service Drain Plug Central Insulation Panel Pipe may be removed to increase accessCracks/damage. Clean with a soft brush To it FigChanging Components Flow Temperature Thermistor and Safety Thermostat FigChanging Components & Preparation Drain the boiler see .1 paragraph 2 Condensate Pump Complete aClip Check operation of the pump See SectionChanging Components Spark and Sensing Electrodes Fig Condensate Trap Fig Injector Pipe FigGas Valve Fig Securing Nut Sensor Leads Condensate Trap Lock NutHeat Exchanger Heat Exchanger Manifold AssemblyCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at C ? 240V at a ?240V at B ? 240V at D ?System full of water ? Wires from inline Connector to PCB faultyViewed from Wire Entry end Replace Flow Switch Pump running ?Replace PCB Way Connector Lead from PCB to Gas Valve faulty Wiring from PCBRectify wiring Is there Gas at gas valve inlet ?Lights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘A’ ‘C’ ‘D’ ‘B’YES Condensing Boilers only Service Record Potterton Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11