Baxi Potterton Gold FSB 30 HE manual Making the Condensate Drain, Connection

Page 32

Min. radius 100mm

 

 

Point ‘A’

Gravity Drain min. fall 3°

 

 

 

 

Note: The point of discharge from

 

 

the pumped length of condensate

Boiler

Max. Head

pipe (point ‘A’) must not be below

3 metres

the level of the pump, whether

 

 

 

discharging direct into a drain or

 

 

into an additional gravity drain.

 

 

Alternative Horizontal

 

 

Discharge

Fig. A

 

 

 

10.0 Installation

 

 

 

 

 

 

 

 

 

10.6

Making the Condensate Drain

 

 

Connection

 

1. 3.5 metres of flexible 10mm PVC pipe are supplied

 

with the boiler, ready connected to the pump. 0.5

 

metres of this length remains coiled within the boiler

 

to allow removal of the pump assembly. This must not

 

be uncoiled to provide extra length.

 

2. A fitting and securing clip (Fig. B) to accept the

 

10mm PVC pipe and connect to 21.5mm overflow

 

pipe is also supplied. When using this fitting to connect

Condensate Pipe

Direct Connect

Fitting

Fig. B

10mm PVC Pipe

(8.5mm I.D.)

Securing Clip

8.5mm Ø O.D. 21.5mm Ø O.D. to fit

Overflow Pipe

to a 21.5mm overflow tee piece the branch must be

vertical ± 10° (Fig. C).

3.

Feed the pipe through the grommet in the rear

panel and connect to the drain system.

4.

The 10mm pipe can be routed to a maximum of 3

metres vertically and then discharge via gravity or be

routed horizontally (Fig. A). A combination of vertical

and horizontal runs is permissible.

5.

The pipe must be supported, either using suitably

Termination via internal discharge branch e.g sink waste - downstream

Direct Connect Fitting

Pipe must terminate

 

Branch of Tee to be

 

above water level but

10°

± 10° from vertical

 

below surrounding surface

10°

 

 

 

Sink

spaced clips or run within larger diameter pipe. When

using clips take care not to deform the pipe.

6. When routing the pipe through a wall it must be

suitably sleeved. Also the pipe must not be exposed to

sources of heat, and should be protected in locations

where it may be damaged.

7. The pipe should be routed so that any sharp bends,

dips and loops are avoided. A minimum radius of

100mm is recommended for any bends. No slope is

Fig. C

From Boiler

necessary and air breaks are not required on the

pumped part of the condensate run.

Termination to an internal soil and vent pipe

Direct Connect Fitting

From Boiler

Min. 450mm

8.If the boiler is fitted in an unheated location the entire length of condensate pipe should be treated as external, and run within insulated larger diameter pipe.

9.Ensure that the condensate can discharge freely (without blockage or restriction of the pipe) into the drain.

Fig. D

10. Examples are shown of condensate pipe methods

 

 

of termination:-

Termination to a drain or gully

From Boiler

Fig. E

32© Baxi Heating UK Ltd 2011

Pipe must terminate above water level but below surrounding surface

Termination to a purpose made soak-away

500mm Min

From Boiler

Holes in the soak- away must face away from the building

Fig. F

i)via an internal discharge branch (e.g. sink waste) - Fig. B.

ii)to an internal or external soil and vent pipe - Fig. C.

iii)to a drain or gully - Fig. D. Ensure that the condensate can discharge freely (without blockage or restriction of the pipe) into the drain.

iv)to a soakaway - Fig. E.

Image 32
Contents FSB 30 HE Natural Gas Potterton Gold FSB 30 HE No 592Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair Gas Safety Installation & Use RegulationsLegislation Codes of Practice, most recent version should be usedContents Important Information IntroductionDescription Flow Temperature Thermistor Red Position of Optional Integral Timer WiringGeneral Layout Layout Figs , 4, 5All TRVs Shut Down ? Minute Anti-cycle Boiler OperationBoiler Operation Ipxx Technical DataCAT I 2H Dimensions and Fixings Treatment of Water Circulating Systems System DetailsWater Circulating Systems Air Vents Low Head InstallationPipework System Controls & Wiring Sealed Systems Fig Compartment Site RequirementsLocation Clearances Figs &16 Gas SupplyElectrical Supply 5mm Min 500mm Min For Servicing Purposes 390mmCondensate Drain General Condensate DisposalSite Requirement Sink± 10 from vertical Blockage or restriction of the pipe into the drainFlue MINFlue Options Horizontal Flue System ExamplesHorizontal Flue Systems This bend is equivalent to 0.5 metreVertical Flue System Examples Twin Pipe Twin & Vertical Flue SystemsTotal equivalent length 17.2 + 34.4 = 51.6 metresFlue Accessories CDSFlue Group B Flue Group PFor Twin Flues For Vertical Flues For Vertical Flue SystemsFor Twin Flue Systems Flue Dimensions For Roof TerminalsTerminal Guard Fig Flue Deflector aPlume Displacement Plume Displacement Kit P.D.KDetermining Permissible Lengths P.D.K This section of the flue Must be horizontal General Fitting Notes P.D.KMin metres Min .3 metres Fig. H Installation Fitting the Standard Flue Flue Inner Flue Support BracketInner Flue Support Bracket Flue Elbow Gasket Flue Trim PointsMaking the Condensate Drain ConnectionIntegral Programmer Making The Electrical ConnectionsCable Clamp Way Terminal Block Schematic Wiring Diagram ElectricalGreen/Yellow Fuse 3.15 ATIllustrated Wiring Diagram PCBPriming the Condensate Pump Commissioning the BoilerCommissioning the Boiler Check the Operational Working Gas Inlet Pressure 13.2 ‘Benchmark’ Checklist CompletionFitting The Case Panels & Facia HandoverServicing the Boiler Annual ServicingAnnual Servicing Inspection Air Box Door Panel Spark SleeveEarth Combustion Box Door Panel InsulationPipe may be removed to increase access Cracks/damage. Clean with a soft brushLock Nut Service Drain Plug Central Insulation Panel To it FigChanging Components & Preparation Flow Temperature Thermistor and Safety Thermostat FigChanging Components Condensate Pump Complete a ClipDrain the boiler see .1 paragraph 2 Check operation of the pump See SectionChanging Components Spark and Sensing Electrodes Fig Injector Pipe Fig Gas Valve FigCondensate Trap Fig Securing Nut Sensor Leads Condensate Trap Lock NutCombustion Box Door Panel Burner Support Bracket Heat Exchanger Manifold AssemblyHeat Exchanger Burner Securing Screws Key Description Short Parts ListShort Parts List Fault Finding 240V at a ? 240V at B ?240V at C ? 240V at D ?Wires from inline Connector to PCB faulty Viewed from Wire Entry end Replace Flow SwitchSystem full of water ? Pump running ?Wiring from PCB Rectify wiringReplace PCB Way Connector Lead from PCB to Gas Valve faulty Is there Gas at gas valve inlet ?Lights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end YES ‘C’ ‘D’ ‘B’‘A’ Condensing Boilers only Service Record Potterton Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11

Gold FSB 30 HE specifications

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