Baxi Potterton Gold FSB 30 HE manual Check the Operational Working Gas Inlet Pressure

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DO NOT check gas pressure here

IN OUT

Fig. 36b

Inlet Gas Pressure Test Point

12.0Commissioning the Boiler

12.3Check the Operational (Working) Gas Inlet Pressure

1.Ensure that all controls are calling for heat and maximum load is applied to the system.

2.With the boiler operating in the maximum rate condition check that the operational (working) gas pressure at the inlet gas pressure test point is in accordance with B.S. 6798 & B.S. 6891.

3.Ensure that this inlet pressure can be obtained with all other gas appliances in the property working.

Measure the Gas Rate

4.With any other appliances & pilot lights turned OFF the gas rate can be measured. It should be as shown in Section 4.0 Technical Data.

5.Carefully read and complete all sections of the Benchmark Commissioning Checklist at the rear of this publication that are relevant to the boiler and installation. These details will be required in the event of any warranty work. The publication must be handed to the user for safe keeping and each subsequent regular service visit recorded.

6.For IE, it is necessary to complete a “Declaration of Conformity” to indicate compliance with I.S. 813. An example of this is given in I.S. 813 “Domestic Gas Installations”. This is in addition to the Benchmark Commissioning Checklist.

© Baxi Heating UK Ltd 2011

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Contents
FSB 30 HE Potterton Gold FSB 30 HE No 592 Natural GasScheme Members only Installer Notification GuidelinesGas Safety Installation & Use Regulations Important Installation, Commissioning, Service & RepairLegislation Codes of Practice, most recent version should be usedContents Description IntroductionImportant Information Position of Optional Integral Timer Wiring Flow Temperature Thermistor RedGeneral Layout Layout Figs , 4, 5Boiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle CAT I 2H Technical DataIpxx Dimensions and Fixings Water Circulating Systems System DetailsTreatment of Water Circulating Systems Pipework Low Head InstallationAir Vents System Controls & Wiring Sealed Systems Fig Location Site RequirementsCompartment Gas Supply Clearances Figs &16Electrical Supply 5mm Min 500mm Min For Servicing Purposes 390mmCondensate Disposal Condensate Drain GeneralSink Site Requirement± 10 from vertical Blockage or restriction of the pipe into the drainMIN FlueHorizontal Flue System Examples Flue OptionsHorizontal Flue Systems This bend is equivalent to 0.5 metreTwin & Vertical Flue Systems Vertical Flue System Examples Twin PipeTotal equivalent length 17.2 + 34.4 = 51.6 metresCDS Flue AccessoriesFlue Group B Flue Group PFor Twin Flue Systems For Vertical Flues For Vertical Flue SystemsFor Twin Flues For Roof Terminals Flue DimensionsTerminal Guard Fig Flue Deflector aPlume Displacement Kit P.D.K Plume DisplacementDetermining Permissible Lengths P.D.K Min metres Min .3 metres General Fitting Notes P.D.KThis section of the flue Must be horizontal Fig. H Installation Flue Inner Flue Support Bracket Fitting the Standard FluePoints Inner Flue Support Bracket Flue Elbow Gasket Flue TrimConnection Making the Condensate DrainCable Clamp Way Terminal Block Making The Electrical ConnectionsIntegral Programmer Electrical Schematic Wiring DiagramGreen/Yellow Fuse 3.15 ATPCB Illustrated Wiring DiagramCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure Completion 13.2 ‘Benchmark’ ChecklistFitting The Case Panels & Facia HandoverAnnual Servicing Servicing the BoilerAir Box Door Panel Spark Sleeve Annual Servicing InspectionEarth Combustion Box Door Panel InsulationCracks/damage. Clean with a soft brush Pipe may be removed to increase accessLock Nut Service Drain Plug Central Insulation Panel To it FigChanging Components Flow Temperature Thermistor and Safety Thermostat FigChanging Components & Preparation Clip Condensate Pump Complete aDrain the boiler see .1 paragraph 2 Check operation of the pump See SectionChanging Components Spark and Sensing Electrodes Fig Gas Valve Fig Injector Pipe FigCondensate Trap Fig Securing Nut Sensor Leads Condensate Trap Lock NutHeat Exchanger Heat Exchanger Manifold AssemblyCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at B ? 240V at a ?240V at C ? 240V at D ?Viewed from Wire Entry end Replace Flow Switch Wires from inline Connector to PCB faultySystem full of water ? Pump running ?Rectify wiring Wiring from PCBReplace PCB Way Connector Lead from PCB to Gas Valve faulty Is there Gas at gas valve inlet ?Lights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘A’ ‘C’ ‘D’ ‘B’YES Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11 Potterton