Baxi Potterton Gold FSB 30 HE manual Fitting the Standard Flue, Flue Inner Flue Support Bracket

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Wall Thickness

10.0Installation

10.5Fitting the Standard Flue

At least

1.5°

Fig. 26

Waste

Edge of Boiler Case to Wall

Wall Thickness

(Z)= Side Exit

(X)= Rear Exit

IMPORTANT: The flue should always be installed with at least 1.5° fall from terminal to elbow, to allow condensate to run back to the boiler.

1.The standard flue is suitable for lengths 270mm minimum to 800mm maximum (measured from the edge of the flue elbow outlet).

Rear Flue: maximum wall thickness - 575mm

Side Flue: maximum wall thickness - 535mm

2.For rear exit - measure the wall thickness (Fig. 26) and to this dimension add 270mm. This dimension to be known as (X).

i.e. (X) = wall thickness + 270

3.Take the flue and mark off (X) from the terminal end as indicated in the diagram (Fig. 27).

4.For side exit - measure the distance from the edge of the boiler case to the inner face of the wall (Fig. 26) and to this dimension add the wall thickness + 280mm. This dimension to be known as (Z).

i.e. (Z) = case to wall + wall thickness + 280

5.Take the flue and mark off (Z) from the terminal end as indicated (Fig. 27).

Before cutting check your dimensions !

6.The flue tubes are fixed together. Cut through both tubes whilst resting the flue on the semi-circular packing pieces. Deburr both tube ends.

NOTE: When cutting ensure the cut does not interfere with the inner flue support bracket (Fig. 27a).

Flue

Fig. 27

Inner Flue Support Bracket

Fig. 27a

30© Baxi Heating UK Ltd 2011

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Contents FSB 30 HE Natural Gas Potterton Gold FSB 30 HE No 592Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairGas Safety Installation & Use Regulations Codes of Practice, most recent version should be usedContents Introduction DescriptionImportant Information General Layout Flow Temperature Thermistor RedPosition of Optional Integral Timer Wiring Layout Figs , 4, 5Boiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle Technical Data CAT I 2HIpxx Dimensions and Fixings System Details Water Circulating SystemsTreatment of Water Circulating Systems Low Head Installation PipeworkAir Vents System Controls & Wiring Sealed Systems Fig Site Requirements LocationCompartment Electrical Supply Clearances Figs &16Gas Supply 5mm Min 500mm Min For Servicing Purposes 390mmCondensate Drain General Condensate Disposal± 10 from vertical Site RequirementSink Blockage or restriction of the pipe into the drainFlue MINHorizontal Flue Systems Flue OptionsHorizontal Flue System Examples This bend is equivalent to 0.5 metreTotal equivalent length Vertical Flue System Examples Twin PipeTwin & Vertical Flue Systems 17.2 + 34.4 = 51.6 metresFlue Group B Flue AccessoriesCDS Flue Group PFor Vertical Flues For Vertical Flue Systems For Twin Flue SystemsFor Twin Flues Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue Deflector aPlume Displacement Plume Displacement Kit P.D.KDetermining Permissible Lengths P.D.K General Fitting Notes P.D.K Min metres Min .3 metresThis section of the flue Must be horizontal Fig. H Installation Fitting the Standard Flue Flue Inner Flue Support BracketInner Flue Support Bracket Flue Elbow Gasket Flue Trim PointsMaking the Condensate Drain ConnectionMaking The Electrical Connections Cable Clamp Way Terminal BlockIntegral Programmer Green/Yellow Schematic Wiring DiagramElectrical Fuse 3.15 ATIllustrated Wiring Diagram PCBCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure Fitting The Case Panels & Facia 13.2 ‘Benchmark’ ChecklistCompletion HandoverServicing the Boiler Annual ServicingEarth Combustion Box Door Panel Annual Servicing InspectionAir Box Door Panel Spark Sleeve InsulationLock Nut Service Drain Plug Central Insulation Panel Pipe may be removed to increase accessCracks/damage. Clean with a soft brush To it FigFlow Temperature Thermistor and Safety Thermostat Fig Changing ComponentsChanging Components & Preparation Drain the boiler see .1 paragraph 2 Condensate Pump Complete aClip Check operation of the pump See SectionChanging Components Spark and Sensing Electrodes Fig Condensate Trap Fig Injector Pipe FigGas Valve Fig Securing Nut Sensor Leads Condensate Trap Lock NutHeat Exchanger Manifold Assembly Heat ExchangerCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at C ? 240V at a ?240V at B ? 240V at D ?System full of water ? Wires from inline Connector to PCB faultyViewed from Wire Entry end Replace Flow Switch Pump running ?Replace PCB Way Connector Lead from PCB to Gas Valve faulty Wiring from PCBRectify wiring Is there Gas at gas valve inlet ?Lights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘C’ ‘D’ ‘B’ ‘A’YES Condensing Boilers only Service Record Potterton Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11

Gold FSB 30 HE specifications

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