Baxi Potterton Gold FSB 30 HE General Layout, Layout Figs , 4, 5, Flow Temperature Thermistor Red

Page 7

2

17

3

9

4

6

5

7

8

Fig. 4

 

 

2.0

General Layout

 

16

 

2.1

Layout (Figs. 3, 4, 5 & 6)

 

 

 

 

 

 

 

1.

Condensate Pump

 

 

 

2.

Flue Elbow (supplied in std. flue kit)

 

 

3.

Heat Exchanger

 

 

 

4.

Burner

 

 

 

5.

Air Box

 

 

 

6.

Fan Protection Thermostat - Black

Fig. 5

 

7.

Fan Assembly

 

15

14

8.

Condensate Trap

 

 

 

 

 

 

9.

PCB Housing Assembly

 

 

 

10.

Gas Tap

 

 

18

11.

Gas / Air Ratio Valve

 

 

 

 

 

 

12.

Flow Pipe Connection

 

 

 

13.

Return Pipe Connection

 

 

 

14.

Flow Temperature Safety Thermostat - Black

 

13

15.

Flow Temperature Thermistor - Red

 

 

 

 

 

12

16.

Flow Switch (dry fire protection)

 

 

17.

Position of Optional Integral Timer Wiring

 

 

 

19

18.

Pipe Access Panel

 

 

 

 

 

 

 

19.

Manual Air Vent

 

 

 

2.2

110Ø Concentric Flues & Optional Extras

 

 

KIT

 

PART No

 

 

Standard Flue Kit 850mm (inc. elbow)

236921

 

 

Extended Flue Kit - 1.75M ( inc. elbow)

5111457

 

 

Flue Plume Deflector Kit

248167

 

 

Terminal Guard (suitable for use with above)

248484

 

 

FLUE EXTENSION KITS (110/70)

 

 

 

Flue Extension 250mm

241692

 

 

Flue Extension 500mm

241694

 

 

Flue Extension 1000mm (Use two kits for 2M etc.)

241695

 

 

Flue Bend x 2 - 45° (Reduce overall length of flue

 

 

Fig. 3

 

by 0.5m when fitting this bend)

241689

 

Flue Bend - 93° (Reduce overall length of flue

 

 

 

 

 

 

 

by 1m when fitting each bend)

241687

 

 

VERTICAL FLUE

 

1

 

Vertical Flue Terminal

242802

 

 

 

 

 

 

Vertical Flue Adaptor

5106888

 

 

See Section 7.12 for more flue option details

 

 

 

Integral Twin Channel Timer

5117696

11

Fig. 6

10

 

© Baxi Heating UK Ltd 2011

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Contents
FSB 30 HE Potterton Gold FSB 30 HE No 592 Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice, most recent version should be used Important Installation, Commissioning, Service & RepairGas Safety Installation & Use Regulations LegislationContents Description IntroductionImportant Information Layout Figs , 4, 5 Flow Temperature Thermistor RedPosition of Optional Integral Timer Wiring General LayoutBoiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle CAT I 2H Technical DataIpxx Dimensions and Fixings Water Circulating Systems System DetailsTreatment of Water Circulating Systems Pipework Low Head InstallationAir Vents System Controls & Wiring Sealed Systems Fig Location Site RequirementsCompartment 5mm Min 500mm Min For Servicing Purposes 390mm Clearances Figs &16Gas Supply Electrical SupplyCondensate Disposal Condensate Drain GeneralBlockage or restriction of the pipe into the drain Site RequirementSink ± 10 from verticalMIN FlueThis bend is equivalent to 0.5 metre Flue OptionsHorizontal Flue System Examples Horizontal Flue Systems17.2 + 34.4 = 51.6 metres Vertical Flue System Examples Twin PipeTwin & Vertical Flue Systems Total equivalent lengthFlue Group P Flue AccessoriesCDS Flue Group BFor Twin Flue Systems For Vertical Flues For Vertical Flue SystemsFor Twin Flues Flue Deflector a Flue DimensionsFor Roof Terminals Terminal Guard FigPlume Displacement Kit P.D.K Plume DisplacementDetermining Permissible Lengths P.D.K Min metres Min .3 metres General Fitting Notes P.D.KThis section of the flue Must be horizontal Fig. H Installation Flue Inner Flue Support Bracket Fitting the Standard FluePoints Inner Flue Support Bracket Flue Elbow Gasket Flue TrimConnection Making the Condensate DrainCable Clamp Way Terminal Block Making The Electrical ConnectionsIntegral Programmer Fuse 3.15 AT Schematic Wiring DiagramElectrical Green/YellowPCB Illustrated Wiring DiagramCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure Handover 13.2 ‘Benchmark’ ChecklistCompletion Fitting The Case Panels & FaciaAnnual Servicing Servicing the BoilerInsulation Annual Servicing InspectionAir Box Door Panel Spark Sleeve Earth Combustion Box Door PanelTo it Fig Pipe may be removed to increase accessCracks/damage. Clean with a soft brush Lock Nut Service Drain Plug Central Insulation PanelChanging Components Flow Temperature Thermistor and Safety Thermostat FigChanging Components & Preparation Check operation of the pump See Section Condensate Pump Complete aClip Drain the boiler see .1 paragraph 2Changing Components Spark and Sensing Electrodes Fig Securing Nut Sensor Leads Condensate Trap Lock Nut Injector Pipe FigGas Valve Fig Condensate Trap FigHeat Exchanger Heat Exchanger Manifold AssemblyCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at D ? 240V at a ?240V at B ? 240V at C ?Pump running ? Wires from inline Connector to PCB faultyViewed from Wire Entry end Replace Flow Switch System full of water ?Is there Gas at gas valve inlet ? Wiring from PCBRectify wiring Replace PCB Way Connector Lead from PCB to Gas Valve faultyLights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘A’ ‘C’ ‘D’ ‘B’YES Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11 Potterton