Baxi Potterton Gold FSB 30 HE Legislation, Codes of Practice, most recent version should be used

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IMPORTANT - Installation, Commissioning, Service & Repair

This appliance must be installed in accordance with the manufacturer’s instructions and the regulations in force. Read the instructions fully before installing or using the appliance.

In GB, this must be carried out by a competent person as stated in the Gas Safety (Installation & Use) Regulations.

Definition of competence: A person who works for a Gas Safe registered company and holding current certificates in the relevant ACS modules, is deemed competent.

In IE, this must be carried out by a competent person as stated in I.S. 813 “Domestic Gas Installations”.

The addition of anything that may interfere with the normal operation of the appliance without express written permission from the manufacturer or his agent could invalidate the appliance warranty. In GB this could also infringe the Gas Safety (Installation and Use) Regulations.

Warning - Check the information on the data plate is compatible with local supply conditions.

All Gas Safe registered engineers carry an ID card with their licence number and a photograph. You can check your engineer is registered by telephoning

0800 408 5500 or online at www.gassaferegister.co.uk

The boiler meets the requirements of Statutory Instrument “ The Boiler (Efficiency) Regulations 1993 No 3083” and is deemed to meet the requirements of Directive 92/42/EEC on the energy efficiency requirements for new hot water boilers fired with liquid or gaseous fuels:-

Type test for purpose of Regulation 5 certified by:

Notified Body 0087.

Product/Production certified by:

Notified Body 0086.

For GB/IE only.

Legislation

This company declare that no substances harmful to health are contained in the appliance or used during appliance manufacture.

The appliance is suitable only for installation in GB and IE and should be installed in accordance with the rules in force, and only used in a suitably ventilated location.

In GB, the installation must be carried out by a Gas Safe Registered Installer. It must be carried out in accordance with the relevant requirements of the:

•Gas Safety (Installation & Use) Regulations.

•The appropriate Building Regulations either The Building Regulations, The Building Regulations (Scotland), Building Regulations (Northern Ireland).

•The Water Fittings Regulations or Water Byelaws in Scotland.

•The Current I.E.E. Wiring Regulations.

Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.

In IE, the installation must be carried out by a competent Person and installed in accordance with the current edition of I.S. 813 ‘Domestic Gas Installations’, the current Building Regulations and reference should be made to the current ETCI rules for electrical installation.

All systems must be thoroughly flushed and treated with inhibitor (see section 6.2).

Codes of Practice, most recent version should be used

In GB the following Codes of Practice apply:

Standard

Scope

BS 6891

Gas Installation.

BS 5482 Part 1

Butane & Propane Gas Installation

BS 5546

Installation of hot water supplies for domestic

 

purposes.

BS EN 12828

Heating systems in buildings.

BS EN 12831

Heating systems in buildings - Calculation of load.

BS EN 14336

Installation & commissioning of water based

 

heating systems.

BS 6798

Installation of gas fired hot water boilers.

BS 5440 Part 1

Flues.

BS 5440 Part 2

Ventilation.

BS 7074

Expansion vessels and ancillary equipment for

 

sealed water systems.

BS 7593

Treatment of water in domestic hot water

 

central heating systems.

In IE the following Codes of Practice apply:

Standard

Scope

I.S. 813

Domestic Gas Installations.

The following standards give valuable additional information;

BS 5546

Installation of hot water supplies for domestic

 

purposes.

BS EN 12828

Heating systems in buildings.

BS EN 12831

Heating systems in buildings - Calculation of load.

BS EN 14336

Installation & commissioning of water based

 

heating systems.

BS 7074

Expansion vessels and ancillary equipment for

 

sealed water systems.

BS 7593

Treatment of water in domestic hot water

 

central heating systems.

4© Baxi Heating UK Ltd 2011

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Contents
FSB 30 HE Natural Gas Potterton Gold FSB 30 HE No 592Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair Gas Safety Installation & Use RegulationsLegislation Codes of Practice, most recent version should be usedContents Description IntroductionImportant Information Flow Temperature Thermistor Red Position of Optional Integral Timer WiringGeneral Layout Layout Figs , 4, 5Boiler Operation Boiler OperationAll TRVs Shut Down ? Minute Anti-cycle CAT I 2H Technical DataIpxx Dimensions and Fixings Water Circulating Systems System DetailsTreatment of Water Circulating Systems Pipework Low Head InstallationAir Vents System Controls & Wiring Sealed Systems Fig Location Site RequirementsCompartment Clearances Figs &16 Gas SupplyElectrical Supply 5mm Min 500mm Min For Servicing Purposes 390mmCondensate Drain General Condensate DisposalSite Requirement Sink± 10 from vertical Blockage or restriction of the pipe into the drainFlue MINFlue Options Horizontal Flue System ExamplesHorizontal Flue Systems This bend is equivalent to 0.5 metreVertical Flue System Examples Twin Pipe Twin & Vertical Flue SystemsTotal equivalent length 17.2 + 34.4 = 51.6 metresFlue Accessories CDSFlue Group B Flue Group PFor Twin Flue Systems For Vertical Flues For Vertical Flue SystemsFor Twin Flues Flue Dimensions For Roof TerminalsTerminal Guard Fig Flue Deflector aPlume Displacement Plume Displacement Kit P.D.KDetermining Permissible Lengths P.D.K Min metres Min .3 metres General Fitting Notes P.D.KThis section of the flue Must be horizontal Fig. H Installation Fitting the Standard Flue Flue Inner Flue Support BracketInner Flue Support Bracket Flue Elbow Gasket Flue Trim PointsMaking the Condensate Drain ConnectionCable Clamp Way Terminal Block Making The Electrical ConnectionsIntegral Programmer Schematic Wiring Diagram ElectricalGreen/Yellow Fuse 3.15 ATIllustrated Wiring Diagram PCBCommissioning the Boiler Commissioning the BoilerPriming the Condensate Pump Check the Operational Working Gas Inlet Pressure 13.2 ‘Benchmark’ Checklist CompletionFitting The Case Panels & Facia HandoverServicing the Boiler Annual ServicingAnnual Servicing Inspection Air Box Door Panel Spark SleeveEarth Combustion Box Door Panel InsulationPipe may be removed to increase access Cracks/damage. Clean with a soft brushLock Nut Service Drain Plug Central Insulation Panel To it FigChanging Components Flow Temperature Thermistor and Safety Thermostat FigChanging Components & Preparation Condensate Pump Complete a ClipDrain the boiler see .1 paragraph 2 Check operation of the pump See SectionChanging Components Spark and Sensing Electrodes Fig Injector Pipe Fig Gas Valve FigCondensate Trap Fig Securing Nut Sensor Leads Condensate Trap Lock NutHeat Exchanger Heat Exchanger Manifold AssemblyCombustion Box Door Panel Burner Support Bracket Burner Securing Screws Short Parts List Short Parts ListKey Description Fault Finding 240V at a ? 240V at B ?240V at C ? 240V at D ?Wires from inline Connector to PCB faulty Viewed from Wire Entry end Replace Flow SwitchSystem full of water ? Pump running ?Wiring from PCB Rectify wiringReplace PCB Way Connector Lead from PCB to Gas Valve faulty Is there Gas at gas valve inlet ?Lights On Off Replace Stat Replace fan Lights Rectify wiring Viewed from Wire Entry end ‘A’ ‘C’ ‘D’ ‘B’YES Condensing Boilers only Service Record Potterton Brooks House, Coventry Road, Warwick. CV34 4LL Comp No 6/11