State Industries Green Choice instruction manual Chart #3 GAL CAP, BTU’s in 1000’s NAT./L.P

Page 14

Optional Vertical Vent Kit with Standard Horizontal Vent Kit - Installation #2

Any Optional Vent Kit

*Each part is stamped with a part number.

The opening through the wall should be cut at this time. If this has not been done, refer to “Cutting The Opening Through The Outside Wall,” onpage11.

1.First it must be determined how far the vertical 3” (76 mm) diameter telescoping flue sections are set and locked together using the two screws supplied.

FIGURE 31 .

Use chart #3, drawing and simple equation below, to find the length of expansion of the telescoping flue sections. Because of manufacturing tolerances, place the telescoping extension on the water heater and adjust the height (“X” Dimension) and mark the point. Once the length has been determined, lock the two sections together by drilling two holes (180° apart) in the pipe and securing with the screws supplied.

FIGURE32.

CHART #3

*GAL CAP.

*BTU’s in 1000’s - NAT./L.P.

 

A

40

36/36

48 3/4”

 

124 cm

 

50

38/38

57 1/2”

 

146 cm

40

40/40

48 3/4”

 

124 cm

50

48/44

61”

 

155 cm

75

55 NAT.

63”

 

160 cm

 

 

 

 

 

*Check the model and rating plate attached to the water heater for specific model number and other detailed information.

2.Set the vertical 3” (76 mm) diameter telescoping flue section in place on the flue collar. Using a # 22 drill bit, drill two holes (180° apart) and secure the vertical assembly to the flue collar.

FIGURE33.

3.Slide the 6” (152 mm) vent telescoping section apart to reveal the beads. Using the caulking supplied, fill the beads.

FIGURE34.

4. Apply an ample amount of sealant around the oval flare of the jacket.

FIGURE 35.

5.Place the 6” (152 mm) vent section over the 3” (76 mm) flue section. Subtract 3/4” (19 mm) from the predetermined “X” dimension. This determines the length of the 6” (152 mm) vent extension. Slide the 6” (152 mm) vent extension apart to this dimension and secure with the two screws supplied.

FIGURE36.

6.Form the round end of the 6” (152 mm) vent extension to the top of the jacket and secure with four sheet metal screws.

FIGURE 37.

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Contents Residential Direct Vent GAS Water Heaters Safe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents IntroductionTypical Installation GET to Know Your Water Heater GAS ModelsMixing Valve Usage Locating the NEW Water Heater Facts to Consider about the LocationCombustion Air and Ventilation Venting ClearancesOptional Wire Grill Flue ExtensionsVertical Height Extension Kit Chart #1Chart #2 Horizontal Extension Kit Cutting The Opening Through The Outside Wall ALL Installations Standard Vent Kit Installation #1 Water Heater AttitudePage Page Chart #3 GAL CAP BTU’s in 1000’s NAT./L.PPage Page Optional Horizontal Vent Kit Installation #3 Page Optional Vertical and Horizontal Vent Kit Installation #4 Through The Outside Wall. SeeChart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Installing the NEW Water Heater Water PipingTEMPERATURE-PRESSURE Relief Valve Valve and Pipe InsulationFilling the Water Heater GAS Piping GAS Piping with ALL Black Iron Pipe to GAS Control GAS Piping with Flexible ConnectorSediment Traps Installation Checklist Before Lighting the PilotPage Start UP Conditions Temperature RegulationFor Your Information CondensateOperational Conditions GAS Control Valve & Burner Assembly Periodic MaintenanceBurner Cleaning Venting System InspectionAnode ROD Inspection TEMPERATURE-PRESSURE Relief Valve OperationHousekeeping DrainingDrain Valve Washer Replacement Leakage CheckpointsRepair Parts List Parts GAL. CAP KEY # Description BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NATRepair Parts List This is a Repair Parts LIST, not a Packing List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44Troubleshooting Guidelines Page Page