State Industries Green Choice Leakage Checkpoints, Drain Valve Washer Replacement

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DRAIN VALVE WASHER REPLACEMENT

(See Figure 114)

1.Turn “OFF” gas supply to water heater.

2.Follow “Draining” instructions.

3. Turning counterclockwise (

), remove the hex cap below the

screw handle.

 

4.Remove the washer and put the new one in place.

5.Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN.

6.Follow instructions in the “Filling The Water Heater” section.

7.Check for leaks.

8.Follow the lighting instructions in the “Lighting” section to restart the water heater.

FIGURE114.

LEAKAGE CHECKPOINTS

Read this manual first. Then before checking the water heater make sure the gas supply has been turned “OFF”, and never turn the gas “ON” before the tank is completely full of water.

Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

A.Water at the draft hood is water vapor which has condensed out of the combustion products. This is caused by a problem in the vent. Contact the gas utility.

B.*Condensation may be seen on pipes in humid weather or pipe connections may be leaking.

C.*The anode rod fitting may be leaking.

D.Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area.

E.*The temperature-pressure relief valve maybe leaking at the tank fitting.

F.Water from a drain valve may be due to the valve being slightly opened.

G.*The drain valve may be leaking at the tank fitting.

H.Combustion products contain water vapor which can condense on the cooler surfaces of the tank. Droplets form and drip onto the burner or run on the floor. This is common at the time of start-up after installation and when incoming water is cold.

I.Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage should also be checked.

*To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow “Draining” instructions in the “Periodic Maintenance” section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow “Filling the Water Heater” instructions in the “Installing the New Water Heater” section.

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Contents Residential Direct Vent GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsGET to Know Your Water Heater GAS Models Typical InstallationMixing Valve Usage Facts to Consider about the Location Locating the NEW Water HeaterVenting Clearances Combustion Air and VentilationFlue Extensions Optional Wire GrillHorizontal Extension Kit Chart #1Chart #2 Vertical Height Extension KitWater Heater Attitude ALL InstallationsStandard Vent Kit Installation #1 Cutting The Opening Through The Outside WallPage Page BTU’s in 1000’s NAT./L.P Chart #3 GAL CAPPage Page Optional Horizontal Vent Kit Installation #3 Page Through The Outside Wall. See Optional Vertical and Horizontal Vent Kit Installation #4Chart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Water Piping Installing the NEW Water HeaterValve and Pipe Insulation TEMPERATURE-PRESSURE Relief ValveFilling the Water Heater GAS Piping GAS Piping with ALL Black Iron Pipe to GAS Control GAS Piping with Flexible ConnectorSediment Traps Before Lighting the Pilot Installation ChecklistPage Condensate Temperature RegulationFor Your Information Start UP ConditionsOperational Conditions Venting System Inspection Periodic MaintenanceBurner Cleaning GAS Control Valve & Burner AssemblyDraining TEMPERATURE-PRESSURE Relief Valve OperationHousekeeping Anode ROD InspectionLeakage Checkpoints Drain Valve Washer ReplacementRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NAT Parts GAL. CAP KEY # DescriptionRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 This is a Repair Parts LIST, not a Packing ListTroubleshooting Guidelines Page Page

Green Choice specifications

State Industries Green Choice is a remarkable initiative designed to promote energy efficiency and environmentally-friendly practices in the manufacturing sector. The program focuses on providing high-efficiency appliances and heating systems that are not only cost-effective but also reduce environmental impact. With a growing concern about climate change, State Industries aims to address these issues through innovations in technology and sustainable practices.

One of the main features of the Green Choice initiative is its commitment to producing ENERGY STAR® certified products. These appliances meet strict energy efficiency guidelines set by the U.S. Environmental Protection Agency, helping consumers save money on energy bills while also decreasing their carbon footprint. By prioritizing energy efficiency, State Industries ensures that their products move the industry toward a more sustainable future.

Incorporating advanced technologies is central to the Green Choice initiative. The use of state-of-the-art insulation materials minimizes heat loss, while high-efficiency burners and heat exchangers maximize energy utilization in heating systems. These technological innovations lead to significant reductions in energy consumption, translating to both financial savings for consumers and reduced greenhouse gas emissions.

Another characteristic of Green Choice is the emphasis on using sustainable materials in manufacturing. State Industries strives to source materials that are either recyclable or derived from renewable resources. This commitment not only supports the economy but also minimizes waste and environmental degradation associated with traditional manufacturing processes.

Furthermore, State Industries prioritizes lifecycle analysis in the development of its products. This approach evaluates the environmental impact of a product from its conception through production, usage, and eventual disposal. By understanding the full lifecycle, State Industries can make informed decisions that enhance the sustainability of its offerings.

Consumer education is also a vital component of the Green Choice program. State Industries actively engages with customers to raise awareness about energy-efficient practices and the benefits of choosing sustainable products. By empowering consumers with knowledge, the initiative encourages responsible energy use and promotes a culture of sustainability.

In conclusion, State Industries Green Choice represents a holistic approach to manufacturing, focusing on energy efficiency, technological innovation, sustainable materials, and consumer engagement. This initiative not only helps to combat environmental issues but also fosters a market for eco-friendly products, paving the way for a more sustainable future. State Industries is setting a positive example in the industry by prioritizing ecological responsibility while delivering high-quality, efficient solutions to consumers.
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