State Industries Green Choice ALL Installations, Cutting The Opening Through The Outside Wall

Page 11

ALL INSTALLATIONS

For ease of assembly the installation of the various kit combinations has been broken into individual sections. The two steps below are common to all installations. Once these have been performed, you need only to refer to the type installation that pertains to you.

Installation Using Vent Kits:

 

1. Standard Vent Kit 9000687

Page 11

2. Optional Vertical Vent Kit

Page 14

with Standard Vent Kit

 

3. Optional Horizontal Vent Kit

Page 17

4. Optional Horizontal

Page 19

and Vertical Vent Kits

 

Cutting The Opening Through The Outside Wall

After thoroughly reading the “Locating the New Water Heater” section of this manual and you have chosen a suitable water heater installation site, use Chart #1 to determine dimensions for the wall opening.

Cut a 6 1/4” (159 mm) diameter hole completely through the outside wall.

FIGURE14.

Water Heater Attitude

There is a certain amount of variance with regard to the direction the water heater faces.

Standing in front of the water heater (gas control facing you), set the 3” (76 mm) diameter elbow (slotted end) on the flue. This will give you a better understanding of the relation of the vent assembly to the opening in the wall and more importantly any possibility of interference of venting and water piping.

The direction of the water heater can now be made. Also consider the gas control valve to insure installation, lighting and maintenance accessibility are retained.

NOTE: Supplementary installation instructions are applicable only if this direct vent water heater is provided with the alternate brown porcelain-enameled vent cap and the 6” (152 mm) vent wall assembly show below, See pages 22 thru 24.

Standard Vent Kit - Installation #1

The opening through the wall should be cut at this time. If this has not been done, refer to “Cutting The Opening Through The Outside Wall ” section.

1.Lock the elbow to the straight 3” (76 mm) flue pipe. Set this assembly in place on the end of the water heater’s flue collar.

FIGURE15.

2.Mark the flue collar at the slots in the elbow. Using a #22 drill bit, drill holes into the flue collar at the two slots and secure the elbow to the flue collar using the screws provided.

NOTE: Make sure elbow is properly aligned to opening in the outside wall.

FIGURE 16 .

3.Using the tube of sealant supplied, run an ample amount around the oval flare of the jacket.

FIGURE 17.

11

Image 11
Contents Residential Direct Vent GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsGET to Know Your Water Heater GAS Models Typical InstallationMixing Valve Usage Facts to Consider about the Location Locating the NEW Water Heater Venting Clearances Combustion Air and VentilationFlue Extensions Optional Wire GrillHorizontal Extension Kit Chart #1Chart #2 Vertical Height Extension KitWater Heater Attitude ALL InstallationsStandard Vent Kit Installation #1 Cutting The Opening Through The Outside WallPage Page BTU’s in 1000’s NAT./L.P Chart #3 GAL CAPPage Page Optional Horizontal Vent Kit Installation #3 Page Through The Outside Wall. See Optional Vertical and Horizontal Vent Kit Installation #4Chart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Water Piping Installing the NEW Water HeaterValve and Pipe Insulation TEMPERATURE-PRESSURE Relief ValveFilling the Water Heater GAS Piping GAS Piping with ALL Black Iron Pipe to GAS Control GAS Piping with Flexible ConnectorSediment Traps Before Lighting the Pilot Installation ChecklistPage Condensate Temperature RegulationFor Your Information Start UP ConditionsOperational Conditions Venting System Inspection Periodic MaintenanceBurner Cleaning GAS Control Valve & Burner AssemblyDraining TEMPERATURE-PRESSURE Relief Valve OperationHousekeeping Anode ROD InspectionLeakage Checkpoints Drain Valve Washer ReplacementRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NAT Parts GAL. CAP KEY # DescriptionRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 This is a Repair Parts LIST, not a Packing ListTroubleshooting Guidelines Page Page