State Industries Green Choice Sediment Traps, GAS Piping with ALL Black Iron Pipe to GAS Control

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When installed at elevations above 2,000 feet (610 meters), input rating should be reduced at the rate of 4 percent for each 1,000 feet (305 meters) above sea level which requires replacement of the burner orifice in accordance with National Fuel Gas Code ANSI Z223.1/ NFPA 54. Contact your local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice when installed could result in improper and inefficient operation of the appliance, producing carbon monoxide gas in excess of safe limits, which could result in serious injury or death. Contact your gas supplier for any specific changes which may be required in your area.

GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL

FIGURE 108.

SEDIMENT TRAPS

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum [Propane (L.P.)] gases.

The appliance and its gas connection must be leak tested before placing the appliance in operation.

The appliance and its individual Shut-off valve shall be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 pound per square inch (3.5 kPa). It shall be isolated from the gas supply piping system by closing its individual manual Shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 pound per square inch (3.5 kPa).

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown in Figures 107 and 108.

GAS PIPING WITH FLEXIBLE CONNECTOR

FIGURE 107.

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap. If a tee fitting is used, it shall be installed in conformance with one of the methods of installation shown in Figures 107 and 108.

Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion. Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the “Gas Piping” section. Refer to the current edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54.

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Contents Residential Direct Vent GAS Water Heaters Safe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents IntroductionTypical Installation GET to Know Your Water Heater GAS ModelsMixing Valve Usage Locating the NEW Water Heater Facts to Consider about the LocationCombustion Air and Ventilation Venting ClearancesOptional Wire Grill Flue ExtensionsChart #1 Chart #2Vertical Height Extension Kit Horizontal Extension KitALL Installations Standard Vent Kit Installation #1Cutting The Opening Through The Outside Wall Water Heater AttitudePage Page Chart #3 GAL CAP BTU’s in 1000’s NAT./L.PPage Page Optional Horizontal Vent Kit Installation #3 Page Optional Vertical and Horizontal Vent Kit Installation #4 Through The Outside Wall. SeeChart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Installing the NEW Water Heater Water PipingTEMPERATURE-PRESSURE Relief Valve Valve and Pipe InsulationFilling the Water Heater GAS Piping Sediment Traps GAS Piping with Flexible ConnectorGAS Piping with ALL Black Iron Pipe to GAS Control Installation Checklist Before Lighting the PilotPage Temperature Regulation For Your InformationStart UP Conditions CondensateOperational Conditions Periodic Maintenance Burner CleaningGAS Control Valve & Burner Assembly Venting System InspectionTEMPERATURE-PRESSURE Relief Valve Operation HousekeepingAnode ROD Inspection DrainingDrain Valve Washer Replacement Leakage CheckpointsRepair Parts List Parts GAL. CAP KEY # Description BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NATRepair Parts List This is a Repair Parts LIST, not a Packing List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44Troubleshooting Guidelines Page Page