State Industries Green Choice instruction manual Installing the NEW Water Heater, Water Piping

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INSTALLING THE NEW WATER HEATER

WATER PIPING

HOTTER WATER CAN SCALD:

Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *mixing valve, shall be used at the hot water taps used by these people or at the water heater, see Figure. Valves for reducing point of use temperature by mixing cold and hot water are also available. Consult a Qualified Installer or ServiceAgency. Follow manufacturer’s instructions for installation of the valves. Before changing the factory setting on the thermostat, read the “Temperature Regulation” section in this manual.

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance.

All piping components connected to this unit for space heating applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shall not be introduced into this system.

When the system requires water for space heating at temperatures higher than required for domestic water purposes, a tempering valve must be installed. Please refer to Figure 2 for suggested piping arrangement.

Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed.

As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater’s temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable condition and must be corrected. It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering through a local plumbing contractor. Contact the local water supplier and/or a service agency for assistance in controlling these situations.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric unions or couplings be installed on this water heater when connected to copper pipe.

FIGURE104.

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Contents Residential Direct Vent GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsGET to Know Your Water Heater GAS Models Typical InstallationMixing Valve Usage Facts to Consider about the Location Locating the NEW Water HeaterVenting Clearances Combustion Air and VentilationFlue Extensions Optional Wire GrillChart #2 Chart #1Vertical Height Extension Kit Horizontal Extension KitStandard Vent Kit Installation #1 ALL InstallationsCutting The Opening Through The Outside Wall Water Heater AttitudePage Page BTU’s in 1000’s NAT./L.P Chart #3 GAL CAPPage Page Optional Horizontal Vent Kit Installation #3 Page Through The Outside Wall. See Optional Vertical and Horizontal Vent Kit Installation #4Chart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Water Piping Installing the NEW Water HeaterValve and Pipe Insulation TEMPERATURE-PRESSURE Relief ValveFilling the Water Heater GAS Piping Sediment Traps GAS Piping with Flexible ConnectorGAS Piping with ALL Black Iron Pipe to GAS Control Before Lighting the Pilot Installation ChecklistPage For Your Information Temperature RegulationStart UP Conditions CondensateOperational Conditions Burner Cleaning Periodic MaintenanceGAS Control Valve & Burner Assembly Venting System InspectionHousekeeping TEMPERATURE-PRESSURE Relief Valve OperationAnode ROD Inspection DrainingLeakage Checkpoints Drain Valve Washer ReplacementRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NAT Parts GAL. CAP KEY # DescriptionRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 This is a Repair Parts LIST, not a Packing ListTroubleshooting Guidelines Page Page