State Industries Green Choice Periodic Maintenance, Venting System Inspection, Burner Inspection

Page 33

PERIODIC MAINTENANCE

VENTING SYSTEM INSPECTION

At least once a year a visual inspection should be made of the venting system. You should look for:

1.Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

2.Damage or deterioration which could cause improper venting or leakage of combustion products.

3.Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If after inspection of the vent system you found sooting or deterioration, something is wrong. Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

BURNER INSPECTION

Flood damage to a water heater may not be readily visible or immediately detectable. However, over a period of time a flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Contact a qualified installer or service agency to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced!

At least once a year a visual inspection should be made of the main burner and pilot burner, see Figure 111.

You should check for sooting. Soot is not normal and will impair proper combustion.

Soot build-up indicates a problem that requires correction before further use. Turn “OFF” gas to water heater and leave off until repairs are made, because failure to correct the cause of the sooting can result in a fire causing death, serious injury, or property damage.

FIGURE111.

BURNER CLEANING

In the event your burner needs cleaning, follow these instructions:

If inspection of the burner shows that cleaning is required, turn the gas control knob clockwise ( ) to the “OFF” position, depressing slightly.

NOTE: The knob cannot be turned from “PILOT” to “OFF” unless knob is depressed slightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the access doors of the water heater. If the burner needs to be removed for additional cleaning, call the local gas utility to remove and clean the burner and correct the problem that required the burner to be cleaned.

L.P. GAS CONTROL VALVE & BURNER ASSEMBLY

Propane (L.P.) gas control valve and burner assembly replacement in- formation.

For Propane (L.P.) Gas Models Only:

Your water heater is equipped with a Propane (L.P.) gas control valve and a main burner assembly with left hand threads for the following fittings and their connections.

The connection between the manifold and the gas control valve (A to

B)are left hand threads.

The connection between the main burner orifice and the manifold (C to

D)are left hand threads.

For ordering these replacement parts, please refer to the “Repair Parts” section of this manual.

FIGURE112.

33

Image 33
Contents Residential Direct Vent GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsGET to Know Your Water Heater GAS Models Typical InstallationMixing Valve Usage Facts to Consider about the Location Locating the NEW Water HeaterVenting Clearances Combustion Air and VentilationFlue Extensions Optional Wire GrillChart #2 Chart #1Vertical Height Extension Kit Horizontal Extension KitStandard Vent Kit Installation #1 ALL InstallationsCutting The Opening Through The Outside Wall Water Heater AttitudePage Page BTU’s in 1000’s NAT./L.P Chart #3 GAL CAPPage Page Optional Horizontal Vent Kit Installation #3 Page Through The Outside Wall. See Optional Vertical and Horizontal Vent Kit Installation #4Chart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Water Piping Installing the NEW Water HeaterValve and Pipe Insulation TEMPERATURE-PRESSURE Relief ValveFilling the Water Heater GAS Piping GAS Piping with Flexible Connector Sediment TrapsGAS Piping with ALL Black Iron Pipe to GAS Control Before Lighting the Pilot Installation ChecklistPage For Your Information Temperature RegulationStart UP Conditions CondensateOperational Conditions Burner Cleaning Periodic MaintenanceGAS Control Valve & Burner Assembly Venting System InspectionHousekeeping TEMPERATURE-PRESSURE Relief Valve OperationAnode ROD Inspection DrainingLeakage Checkpoints Drain Valve Washer ReplacementRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NAT Parts GAL. CAP KEY # DescriptionRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 This is a Repair Parts LIST, not a Packing ListTroubleshooting Guidelines Page Page