State Industries Green Choice instruction manual Table of Contents, Introduction

Page 4

TABLE OF CONTENTS

SAFE INSTALLATION, USE AND SERVICE

............................... 2

Start Up Conditions

31

GENERAL SAFETY

3

Condensate

32

TABLE OF CONTENTS

4

Smoke/Odor

32

INTRODUCTION

4

Thermal Expansion

32

Preparing for the New Installation

4

Strange Sounds

32

TYPICAL INSTALLATION

5-6

OPERATIONALCONDITIONS

32

LOCATING THE NEW WATER HEATER

7

Smelly Water

32

Facts to Consider About Location

7-8

“Air” in Hot Water Faucets

32

Venting Clearances

8

High Temperature Shut Off System

32

Optional Wire Grill

9

PERIODICMAINTENANCE

33

Flue Extensions

9

Venting System Inspection

33

Vertical Height (Extension Kit)

10

Burner Inspection

33

Horizontal (Extension Kit)

10

Burner Cleaning

33

Vent Installations

11-24

Housekeeping

34

INSTALLING THE NEW WATER HEATER

25

Anode Rod Inspection

34

Water Piping

25

Temperature-Pressure Relief Valve Operation

34

Temperature-Pressure Relief Valve

26

Filling the Water Heater

27

Draining

34

Gas Piping

27-28

Drain Valve Washer Replacement

35

Sediment Traps

28

LEAKAGE CHECKPOINTS

35

Installation Checklist

29

REPAIR PARTS

36

LIGHTING & OPERATING LABEL

30

TROUBLESHOOTING

40

TEMPERATUREREGULATION

31

NOTES

41-43

FOR YOUR INFORMATION

31

WARRANTY

Insert

INTRODUCTION

Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service.

Abbreviations Found In This Instruction Manual:

•CSA - Canadian Standards Association

•ANSI -American National Standards Institute

•NFPA- National Fire ProtectionAssociation

•ASME - American Society of Mechanical Engineers

•GAMA - Gas Appliance Manufacturer’s Association

This gas-fired water heater is design certified by CSAINTERNATIONAL underAmerican National Standard/CSAStandard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1 (current edition).

This gas-fired water heater is equipped with a piezo-electric spark device used for pilot burner ignition, and complies with the Standard for Manually-Operated Piezo-Electric Spark Gas Ignition Systems and Components, ANSI Z21.77 • CGA 6.23.

PREPARING FOR THE INSTALLATION

1.Read the “General Safety” section, page 3 of this manual first and then the entire manual carefully. If you don’t follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUSBODILYINJURYAND/ORPROPERTYDAMAGE.

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also contains warnings throughout the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE ENTIRE MANUAL BEFORE

ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

2.The installation must conform with these instructions and the local code authority having jurisdiction. In the absence of local codes, installations shall comply with the National Fuel Gas Code ANSI Z223.1/NFPA 54. This publication is available from the Canadian Standards Association, 8501 East Pleasant Valley Rd., Cleveland Ohio 44131, or The National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

3.If after reading this manual you have any questions or do not understand any portion of the instructions, call the local gas utility or the manufacturer whose name appears on the rating plate.

4.Carefully plan the place where you are going to put the water heater. Correct combustion, vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires, see Figures 1 and 2.

Examine the location to ensure the water heater complies with the “Locating the New Water Heater” section in this manual.

5.For California installation this water heater must be braced, anchored or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from California Office of the State Architect, 400 P Street, Sacramento, CA 95814.

6.Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing Code and 248-CMR 5.00.

7.Complies with SCAQMD rule #1121 and districts having equivalent NOx requirements.

4

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Contents Residential Direct Vent GAS Water Heaters Safe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents IntroductionTypical Installation GET to Know Your Water Heater GAS ModelsMixing Valve Usage Locating the NEW Water Heater Facts to Consider about the LocationCombustion Air and Ventilation Venting ClearancesOptional Wire Grill Flue ExtensionsChart #1 Chart #2Vertical Height Extension Kit Horizontal Extension KitALL Installations Standard Vent Kit Installation #1Cutting The Opening Through The Outside Wall Water Heater AttitudePage Page Chart #3 GAL CAP BTU’s in 1000’s NAT./L.PPage Page Optional Horizontal Vent Kit Installation #3 Page Optional Vertical and Horizontal Vent Kit Installation #4 Through The Outside Wall. SeeChart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Installing the NEW Water Heater Water PipingTEMPERATURE-PRESSURE Relief Valve Valve and Pipe InsulationFilling the Water Heater GAS Piping Sediment Traps GAS Piping with Flexible ConnectorGAS Piping with ALL Black Iron Pipe to GAS Control Installation Checklist Before Lighting the PilotPage Temperature Regulation For Your InformationStart UP Conditions CondensateOperational Conditions Periodic Maintenance Burner CleaningGAS Control Valve & Burner Assembly Venting System InspectionTEMPERATURE-PRESSURE Relief Valve Operation HousekeepingAnode ROD Inspection DrainingDrain Valve Washer Replacement Leakage CheckpointsRepair Parts List Parts GAL. CAP KEY # Description BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NATRepair Parts List This is a Repair Parts LIST, not a Packing List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44Troubleshooting Guidelines Page Page

Green Choice specifications

State Industries Green Choice is a remarkable initiative designed to promote energy efficiency and environmentally-friendly practices in the manufacturing sector. The program focuses on providing high-efficiency appliances and heating systems that are not only cost-effective but also reduce environmental impact. With a growing concern about climate change, State Industries aims to address these issues through innovations in technology and sustainable practices.

One of the main features of the Green Choice initiative is its commitment to producing ENERGY STAR® certified products. These appliances meet strict energy efficiency guidelines set by the U.S. Environmental Protection Agency, helping consumers save money on energy bills while also decreasing their carbon footprint. By prioritizing energy efficiency, State Industries ensures that their products move the industry toward a more sustainable future.

Incorporating advanced technologies is central to the Green Choice initiative. The use of state-of-the-art insulation materials minimizes heat loss, while high-efficiency burners and heat exchangers maximize energy utilization in heating systems. These technological innovations lead to significant reductions in energy consumption, translating to both financial savings for consumers and reduced greenhouse gas emissions.

Another characteristic of Green Choice is the emphasis on using sustainable materials in manufacturing. State Industries strives to source materials that are either recyclable or derived from renewable resources. This commitment not only supports the economy but also minimizes waste and environmental degradation associated with traditional manufacturing processes.

Furthermore, State Industries prioritizes lifecycle analysis in the development of its products. This approach evaluates the environmental impact of a product from its conception through production, usage, and eventual disposal. By understanding the full lifecycle, State Industries can make informed decisions that enhance the sustainability of its offerings.

Consumer education is also a vital component of the Green Choice program. State Industries actively engages with customers to raise awareness about energy-efficient practices and the benefits of choosing sustainable products. By empowering consumers with knowledge, the initiative encourages responsible energy use and promotes a culture of sustainability.

In conclusion, State Industries Green Choice represents a holistic approach to manufacturing, focusing on energy efficiency, technological innovation, sustainable materials, and consumer engagement. This initiative not only helps to combat environmental issues but also fosters a market for eco-friendly products, paving the way for a more sustainable future. State Industries is setting a positive example in the industry by prioritizing ecological responsibility while delivering high-quality, efficient solutions to consumers.
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