State Industries Green Choice instruction manual

Page 15

7.Place the 3” (76 mm) elbow on the flue extension.

NOTE: Make sure elbow is properly aligned to opening in the outside wall.

Mark the 3” (76 mm) diameter end of the flue extension at the slots in the elbow. Using a #22 drill bit, drill holes into the flue extension at the two slots and secure the elbow to the flue extension using the screws provided.

10.If “E” dimension is less than 6 1/2” (165 mm) move to next step. If “E” dimension is over 6 1/2” (165 mm), assemble the 6” (152 mm) diameter extension pipe to the 6” (152 mm) diameter vent elbow and secure using two sheet metal screws. Using the tube of sealant supplied, run an ample amount around the joint to insure a good seal.

FIGURE41.

FIGURE 38.

8.Be sure the 6” (152 mm) diameter elbow is centered around the 3” (76 mm) diameter flue. Secure the 6” (152 mm) diameter vent pipe using two sheet metal screws at the cnnection of the elbow and 6” (152 mm) vertical extension.

FIGURE39.

9.The standard vent kit includes a 6” (152 mm) diameter extension pipe which is used when dimension “E” (refer to Chart 2) is over 6 1/2” (165 mm).

11. Slide thevent collar (to be installed later)overthe6”(152 mm)ventelbow.

FIGURE42.

12. Move the water heater into position at the vent opening.

FIGURE43.

13.Take the remaining vent parts outside to complete the installation. Using the tube of sealant supplied, apply an ample amount of sealant to the inside surface of the collar assembly that will contact the exterior wall. Also, apply sealant to the bead around the outside edge at the end of the 6” (152 mm) diameter vent collar.

FIGURE40.

FIGURE44.

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Contents Residential Direct Vent GAS Water Heaters Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Introduction Table of ContentsGET to Know Your Water Heater GAS Models Typical InstallationMixing Valve Usage Facts to Consider about the Location Locating the NEW Water HeaterVenting Clearances Combustion Air and VentilationFlue Extensions Optional Wire GrillHorizontal Extension Kit Chart #1Chart #2 Vertical Height Extension KitWater Heater Attitude ALL InstallationsStandard Vent Kit Installation #1 Cutting The Opening Through The Outside WallPage Page BTU’s in 1000’s NAT./L.P Chart #3 GAL CAPPage Page Optional Horizontal Vent Kit Installation #3 Page Through The Outside Wall. See Optional Vertical and Horizontal Vent Kit Installation #4Chart #4 GAL CAP Collar Optional Vent Cap Porcelain-Enameled Page Page Water Piping Installing the NEW Water HeaterValve and Pipe Insulation TEMPERATURE-PRESSURE Relief ValveFilling the Water Heater GAS Piping GAS Piping with Flexible Connector Sediment TrapsGAS Piping with ALL Black Iron Pipe to GAS Control Before Lighting the Pilot Installation ChecklistPage Condensate Temperature RegulationFor Your Information Start UP ConditionsOperational Conditions Venting System Inspection Periodic MaintenanceBurner Cleaning GAS Control Valve & Burner AssemblyDraining TEMPERATURE-PRESSURE Relief Valve OperationHousekeeping Anode ROD InspectionLeakage Checkpoints Drain Valve Washer ReplacementRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 55 NAT Parts GAL. CAP KEY # DescriptionRepair Parts List BTU’s in 1000’s NAT/L.P 36/36 38/38 40/40 48/44 This is a Repair Parts LIST, not a Packing ListTroubleshooting Guidelines Page Page