Bradford-White Corp Copper Brute II Hydronic Boiler, BWCV, BWCH warranty Table of Contents

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BRADFORD WHITE CORP.

 

 

 

 

TABLE OF CONTENTS

SECTION 1.

 

General Information

 

1.1

Introduction

4

1.2

Model Identification

4

1.3

Warranty

5

1.4

Dimensions

5

1.5

Locating the Appliance

5

1.6Locating Pump-Mounted Water Heater

with Respect to Storage Tank(s)

7

1.7Locating Pump-Mounted Boiler with

Respect to Return/Supply Header

7

1.8Locating Appliance for Correct Horizontal Vent/

 

Ducted Air Distance From Outside Wall

7

SECTION 2.

 

Venting and Combustion Air

 

2.1

Combustion Air

8

2.1.1

Combustion Air From Room

8

2.1.2

Intake Combustion Air

8

2.2

Venting

9

2.2.1

Vent Categories

9

2.2.2

Category I Vent

9

2.2.3

Common Venting Systems

9

2.2.4

Category III Vent

1

2.3

Locating Vent & Combustion Air Terminals

11

2.3.1

Side Wall Vent Terminal

11

2.3.2

Side Wall Combustion Air Terminal

11

2.3.3

Vertical Vent Terminal

12

2.3.4

Vertical Combustion Air Terminal

12

2.4

Common Vent Test – Boilers

12

2.5

Vent Terminals for Outdoor Units

12

SECTION 3.

 

Gas Supply and Piping

 

3.1

Gas Supply and Piping

13

SECTION 4A.

 

Water Connections – Boiler

 

4A.1

Heating System Piping:

 

 

Hot Supply Connections – Boiler

14

4A.2

Cold Water Make-Up – Boiler

14

4A.3

Water Flow Requirements – Boiler

14

4A.4

Freeze Protection – Boiler

14

SECTION 4B.

 

Water Connections – Water Heater

 

4B.1

Water System Piping – Water Heater

20

4B.2

Hot Water Supply Piping – Water Heater

20

4B.3

Water Flow Requirements – Water Heater

20

4B.4

Combined Water Heating (potable)

 

 

and Space Heating – Water Heater

20

4B.5

Freeze Protection – Water Heater

21

SECTION 5.

 

Electrical Connections

 

5.1

Main Power

24

5.1.1

Power Circuits

24

5.2

Temperature Control

24

5.2.1

Temperature Control Description

24

5.3

External Staging Control Wiring

26

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Contents Copper Brute Table of Contents Replacement Parts MaintenanceTrouble Shooting Operating InstructionsModel Identification General InformationIntroduction Locating the Appliance WarrantyDimensions Dimensional Data Inches 91cm horizontally Combustion Air From Room Venting and Combustion AirCombustion Air Intake Combustion AirCategory I Vent VentingVent Categories Common Venting SystemsCombustion Air and Vent Through Side Wall Side Wall Vent Terminal Locating Vent & Combustion Air TerminalsCategory III Vent Side Wall Combustion Air TerminalVertical Vent Terminal Common Vent Test BoilersVent Terminals for Outdoor Units Vertical Combustion Air TerminalGas Supply and Piping 61-91m4A.2 Cold Water Make-Up Boiler Water Connections Copper Brute II Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.2 Hot Water Supply Piping Water Heater Water Connections Copper Brute II Water Heater4B.1 Water System Piping Water Heater 4B.3 Water Flow Requirements Water Heater4B.5 Freeze Protection Water Heater SupplyWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Electrical Connections Main PowerTemperature Control Field Wiring Panel External Staging Control Wiring AvertissementCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Filling the Boiler System Operating InstructionsSequence of Operation System Piping Primary Secondary Piping Programming the Temperature ControlChoosing the Mode Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tankMode 5 Primary secondary piping with outdoor reset Differential Staging ModeAdvanced Topics Boiler Maximum Boil MAX Boiler Target TemperatureBoiler Minimum Boil MIN Pump OperationDedicated Domestic Hot Water Outdoor Reset OperationSetpoint Operation Typical Gas Train Configuration Set Up for 0 to 2500 Feet Altitude Operating the Burner and Set UpAdvanced Programming Mode External Boiler OperationTo Restart the Copper Brute High Altitude Adjustment and Set UpShutting Down the Copper Brute Appliance Maintenance Component Description MaintenanceSystem Maintenance Ignition Controls Temperature ControlFlow Switch IgnitorsBradford White Corp Trouble Shooting Troubleshooting the Temperature Control Troubleshooting Copper Brute ControlsCopper Brute II 500 Troubleshooting Error Codes Replacement Parts Parts ListSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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