Bradford-White Corp Copper Brute II Hydronic Boiler, BWCV, BWCH warranty Venting and Combustion Air

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BRADFORD WHITE CORP.

 

 

 

 

SECTION 2.

Venting and Combustion Air

2.1Combustion Air

Copper Brute II boilers and water heaters must

have provisions for combustion and ventilation air in accordance with Section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CSA B149.1, Installation Codes, or applicable provisions of the local building codes.

A Copper Brute II appliance may receive combustion air from the space in which it is installed, or it can be ducted directly to the unit from the outside. Ventilation air must be provided in either case.

2.1.1Combustion Air From Room

In the United States, the most common

requirements specify that the space shall communicate with the outdoors in accordance with method 1 or 2, which follow. Where ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect.

Method 1: Two permanent openings, one commencing within 12 inches (30 cm) of the top and one commencing within 12 inches (30 cm) of the bottom, of the enclosure shall be provided. The openings shall communicate directly, or by ducts, with the outdoors or spaces that freely communicate with the outdoors. When directly communicating with the outdoors, or when communicating to the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4000 Btu/hr (5.5 square cm/kW) of total input rating of all equipment in the enclosure. When communicating to the outdoors through horizontal ducts, each opening shall have a minimum free area of not less than

1 square inch per 2000 Btu/hr (11 square cm/kW) of

total input rating of all equipment in the enclosure. Table 3 shows data for this sizing method, for each Copper Brute II model.

Method 2: One permanent opening, commencing within 12 inches (30 cm) of the top of the enclosure, shall be permitted. The opening shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces that directly communicate with the outdoors and shall have a minimum free area of 1 square inch per 3000 Btu/hr (7 square cm/kW) of the total input rating of all equipment located in the enclosure. This opening must not be less than the sum of the areas of all vent connectors in the confined space.

Other methods of introducing combustion and ventilation air are acceptable, providing they conform to the requirements in the applicable codes listed above.

In Canada, consult local building and safety

codes or, in absence of such requirements, follow CSA B149.1.

2.1.2 Intake Combustion Air

The combustion air can be taken through the wall, or through the roof. When taken from the wall, it must be taken from out-of-doors by means of the Bradford White horizontal wall terminal (see Table 2). When taken from the roof, a field-supplied rain cap or an elbow arrangement must be used to prevent entry of rain water (see Figure 2).

Use single-wall galvanized pipe, per Table 4, for the combustion air intake (see Table 2 for appropriate size). Route the intake to the heater as directly as possible. Seal all joints with tape. Provide adequate hangers. The unit must not support the weight of the combustion air intake pipe. Maximum linear pipe

 

EACH OPENING*

SIZE

SQUARE INCHES

SQUARE CM

500

125

807

750

188

1213

1000

250

1613

1250

313

2020

1500

375

2420

1750

438

2826

2000

500

3226

*Net Free Area in Square Inches / Square cm

Area indicated is for one of two openings; one at floor level and one at the ceiling, so the total net free area could be double the figures indicated.

This chart is for use when communicating directly with the outdoors. For special conditions and alternate methods, refer to the latest edition of ANSI Z223.1.

Note: Check with louver manufacturers for net free area of louvers. Correct for screen resistance to the net free area if a screen is installed. Check all local codes applicable to combustion air.

Table 3. Combustion Air Openings.

Figure 2. Combustion Air and Vent Through Roof.

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Contents Copper Brute Table of Contents Maintenance Trouble ShootingReplacement Parts Operating InstructionsModel Identification General InformationIntroduction Locating the Appliance Warranty Dimensions Dimensional Data Inches 91cm horizontally Venting and Combustion Air Combustion AirCombustion Air From Room Intake Combustion AirVenting Vent CategoriesCategory I Vent Common Venting SystemsCombustion Air and Vent Through Side Wall Locating Vent & Combustion Air Terminals Category III VentSide Wall Vent Terminal Side Wall Combustion Air TerminalCommon Vent Test Boilers Vent Terminals for Outdoor UnitsVertical Vent Terminal Vertical Combustion Air TerminalGas Supply and Piping 61-91mWater Connections Copper Brute II Boiler 4A.1 Heating System Piping Hot Supply Connections Boiler4A.2 Cold Water Make-Up Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler Water Connections Copper Brute II Water Heater 4B.1 Water System Piping Water Heater4B.2 Hot Water Supply Piping Water Heater 4B.3 Water Flow Requirements Water Heater4B.5 Freeze Protection Water Heater SupplyWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Electrical Connections Main PowerTemperature Control Field Wiring Panel External Staging Control Wiring AvertissementCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Filling the Boiler System Operating InstructionsSequence of Operation Programming the Temperature Control Choosing the ModeSystem Piping Primary Secondary Piping Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tankMode 5 Primary secondary piping with outdoor reset Differential Staging ModeAdvanced Topics Boiler Target Temperature Boiler Minimum Boil MINBoiler Maximum Boil MAX Pump OperationDedicated Domestic Hot Water Outdoor Reset OperationSetpoint Operation Typical Gas Train Configuration Operating the Burner and Set Up Advanced Programming ModeSet Up for 0 to 2500 Feet Altitude External Boiler OperationTo Restart the Copper Brute High Altitude Adjustment and Set UpShutting Down the Copper Brute Appliance Maintenance Component Description MaintenanceSystem Maintenance Temperature Control Flow SwitchIgnition Controls IgnitorsBradford White Corp Trouble Shooting Troubleshooting the Temperature Control Troubleshooting Copper Brute ControlsCopper Brute II 500 Troubleshooting Error Codes Replacement Parts Parts ListSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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