Bradford-White Corp BWCH, BWCV warranty Boiler CIRC. Pump Sized for Flow Through Boiler

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COPPER BRUTE II (500 - 2000)

Page 19

 

 

 

 

SYSTEM

RETURN

C

B

A

PUMP LOCATION FOR

NON-PUMP-MOUNTED UNITS

T1

COLD WATER

MAKE-UP

 

SYSTEM

SYSTEM PUMP

SUPPLY

 

ADJUSTMENT PROCEDURE TO MAINTAIN

B

120°F INLET TEMP:

 

A1. Turn on boiler and open valves A & B.

2.After steady-state operation, if T1 is less than 120°F, slowly close valve B until T1 climbs to 120°F.

3.If T1 is greater than 120°F, slowly close valve A until T1 drops to 120°F.

4.Check after system operating temperature has stabilized. Make final adjustments.

T1

CAUTION: THIS DRAWING SHOWS SUGGESTED

 

 

PIPING CONFIGURATION AND VALVING, CHECK

PUMP LOCATION FOR PUMP-MOUNTED UNITS

WITH LOCAL CODES AND ORDINANCES FOR

 

 

ADDITIONAL REQUIREMENTS.

 

 

PRIMARY/SECONDARY MANDITORY FOR ALL

 

 

 

 

 

 

 

 

VARIABLE FLOW SYSTEMS

LEGEND

 

 

INSTALL AIR VENTS AT HIGH POINTS IN SYSTEM

 

 

PIPING & SIZING OF EXPANSION TANK

 

 

 

 

THERMOMETER

 

EXPANSION TANK

PER TANK MANUFACTURER'S INSTRUCTIONS

 

 

 

WITH AIR SCOOP AND

DIMENSION "C" (COMMON PIPING) TO BE FOUR

 

 

 

 

AUTO AIR VENT

PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

 

PURGE

 

 

TEMPERATURE

 

 

 

VALVE

 

 

BOILER CIRCUIT PIPING MUST BE EQUAL

SENSOR

 

 

 

 

 

 

TO BOILER WATER CONNECTION SIZE

GLOBE VALVE

 

3-WAY VALVE

BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER

 

 

 

 

 

 

 

CHECK VALVE

 

VALVE

 

DOTTED DEVICES INDICATE ALTERNATE LOCATIONS

 

 

 

 

 

 

 

 

 

 

 

PUT BOILER CONTROL SENSOR IN THE SYSTEM

PRESSURE REDUCING VALVE

 

 

SUPPLY WHEN USING THIS PIPING STYLE.

 

 

 

W/ FAST FILL BYPASS

PUMP

 

MINIMUM BOILER INLET WATER TEMPERATURE

 

 

 

 

MUST BE AT LEAST 120°F.

Figure 8. Hydronic Piping - Primary-Secondary, Reverse-Return, Low Temperature.

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Contents Copper Brute Table of Contents Operating Instructions MaintenanceTrouble Shooting Replacement PartsIntroduction General InformationModel Identification Dimensions WarrantyLocating the Appliance Dimensional Data Inches 91cm horizontally Intake Combustion Air Venting and Combustion AirCombustion Air Combustion Air From RoomCommon Venting Systems VentingVent Categories Category I VentCombustion Air and Vent Through Side Wall Side Wall Combustion Air Terminal Locating Vent & Combustion Air TerminalsCategory III Vent Side Wall Vent TerminalVertical Combustion Air Terminal Common Vent Test BoilersVent Terminals for Outdoor Units Vertical Vent Terminal61-91m Gas Supply and Piping4A.3 Water Flow Requirements Boiler Water Connections Copper Brute II Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.2 Cold Water Make-Up BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.3 Water Flow Requirements Water Heater Water Connections Copper Brute II Water Heater4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water HeaterSupply 4B.5 Freeze Protection Water HeaterWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Temperature Control Main PowerElectrical Connections Field Wiring Panel Avertissement External Staging Control WiringCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Sequence of Operation Operating InstructionsFilling the Boiler System Parallel Piping Programming the Temperature ControlChoosing the Mode System Piping Primary Secondary PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Mechanical aquastat in a domestic hot water storage tank Choosing the Mode for your ApplicationMode 5 Primary secondary piping with outdoor reset Advanced Topics Staging ModeDifferential Pump Operation Boiler Target TemperatureBoiler Minimum Boil MIN Boiler Maximum Boil MAXSetpoint Operation Outdoor Reset OperationDedicated Domestic Hot Water Typical Gas Train Configuration External Boiler Operation Operating the Burner and Set UpAdvanced Programming Mode Set Up for 0 to 2500 Feet AltitudeShutting Down the Copper Brute High Altitude Adjustment and Set UpTo Restart the Copper Brute System Maintenance MaintenanceAppliance Maintenance Component Description Ignitors Temperature ControlFlow Switch Ignition ControlsBradford White Corp Trouble Shooting Troubleshooting Copper Brute Controls Troubleshooting the Temperature ControlCopper Brute II 500 Troubleshooting Error Codes Parts List Replacement PartsSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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