Bradford-White Corp Copper Brute II Hydronic Boiler, BWCV, BWCH warranty

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COPPER BRUTE II (500 - 2000)

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Caution

If the tank temperature control is set too high, a potential for hot water scalding may exist.

Mode 2: Primary secondary piping. Install a “supply sensor” in the primary loop

using the Bradford White part number R2014800 sensor (included with every Copper Brute II unit). Connect the sensor to the “S C2” and “SUP S” terminals.

You must provide an indication of the system’s heat demand by removing the jumper across the “ComD” and “HtD” terminals on the field wiring panel and connecting a zone valve or zone pump end switch, thermostat, aquastat or other contact closure to these terminals. If the “ComD” and “HtD” terminals are left jumpered, the control will always see a heat demand and remain in “Dem” mode, with the boiler pump running continuously. See Section 5.2 for more information.

A secondary aquastat, such as for a separate heat exchanger for DHW, can be connected to the “Set D” and “Com D” terminals. A call for heat from these controls will start the boiler pump and cause the boiler to fire.

If the boiler is not a pump mounted model, a 24VAC pump contactor may be connected to the “PMP” terminals to control a field installed pump.

Program the temperature control to use Mode 2. The AUTO/MAN switch must be in the AUTO position in this mode.

Mode 4: Hydronic outdoor reset system without primary / secondary piping.

Bradford White strongly suggests the use of primary secondary piping with the Copper Brute II boiler. This piping style best ensures that the Copper Brute II will have proper water flow. However, non- primary secondary methods can be used successfully, so this section has been included.

Install the outdoor reset sensor, Bradford White part number R2014000, and connect the leads to the “OD S” and “S C2” terminals.

You must provide an indication of the system’s heat demand by removing the jumper across the “ComD” and “HtD” terminals on the field wiring panel and connecting a zone valve or zone pump end switch, thermostat, aquastat or other contact closure to these terminals. If the “ComD” and “HtD” terminals are left jumpered, the control will always see a heat demand and remain in “Dem” mode, with the boiler pump running continuously. See Section 5.2 for more information.

Reset Override: An additional thermostat or aquastat may be connected to the “Set D” and “Com D” terminals. A call for heat from either of these controls will start the boiler’s pump and cause the boiler to fire.

If the boiler is not a pump mounted model, a 24VAC pump contactor may be connected to the “PMP” terminals to control a field installed pump.

Program the temperature control to use Mode 4. The AUTO/MAN switch must be in the AUTO position in this mode.

Mode 5: Primary secondary piping with outdoor reset.

Install the outdoor reset sensor, Bradford White part number R2014000, and connect the leads to the “OD S” and “S C2” terminals. Install a “supply sensor” in the primary loop using the Bradford White part number R2014800 sensor (included with every Copper Brute II unit). Connect the sensor to the “S C2” and “SUP S” terminals.

You must provide an indication of the system’s heat demand by removing the jumper across the “ComD” and “HtD” terminals on the field wiring panel and connecting a zone valve or zone pump end switch, thermostat, aquastat or other contact closure to these terminals. If the “ComD” and “HtD” terminals are left jumpered, the control will always see a heat demand and remain in “Dem” mode, with the boiler pump running continuously. See Section 5.2 for more information.

A secondary aquastat, such as for a separate heat exchanger for DHW, can be connected to the “Set D” and “Com D” terminals. A call for heat from these controls will start the boiler pump and cause the boiler to fire.

If the boiler is not a pump mounted model, a 24VAC pump contactor may be connected to the “PMP” terminals to control a field installed pump.

Program the temperature control to use Mode 5. The AUTO/MAN switch must be in the AUTO position in this mode.

Mode 6: Boiler with external staging control (multiple boiler control, building automation system, energy management system, etc.)

Leave the jumper installed between “Ht D” and “Com D” terminals. There are terminals on the field wiring panel that must be wired per the instructions in Section 5.3 of this manual. Other wiring methods may be unsafe. The wiring in Section 5.3 of this manual must be used.

The AUTO/MAN switch is located on the circuit board in the slide-out control panel on the front of the Copper Brute II. This switch is placed in the manual position (MAN) when an external control is controlling the Copper Brute II stages.

Program the temperature control to use Mode

6.Mode 6 tells the Copper Brute II control that an external staging control is being used.

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Contents Copper Brute Table of Contents Trouble Shooting MaintenanceReplacement Parts Operating InstructionsModel Identification General InformationIntroduction Locating the Appliance WarrantyDimensions Dimensional Data Inches 91cm horizontally Combustion Air Venting and Combustion AirCombustion Air From Room Intake Combustion AirVent Categories VentingCategory I Vent Common Venting SystemsCombustion Air and Vent Through Side Wall Category III Vent Locating Vent & Combustion Air TerminalsSide Wall Vent Terminal Side Wall Combustion Air TerminalVent Terminals for Outdoor Units Common Vent Test BoilersVertical Vent Terminal Vertical Combustion Air Terminal61-91m Gas Supply and Piping4A.1 Heating System Piping Hot Supply Connections Boiler Water Connections Copper Brute II Boiler4A.2 Cold Water Make-Up Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.1 Water System Piping Water Heater Water Connections Copper Brute II Water Heater4B.2 Hot Water Supply Piping Water Heater 4B.3 Water Flow Requirements Water HeaterSupply 4B.5 Freeze Protection Water HeaterWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Electrical Connections Main PowerTemperature Control Field Wiring Panel Avertissement External Staging Control WiringCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Filling the Boiler System Operating InstructionsSequence of Operation Choosing the Mode Programming the Temperature ControlSystem Piping Primary Secondary Piping Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Mechanical aquastat in a domestic hot water storage tank Choosing the Mode for your ApplicationMode 5 Primary secondary piping with outdoor reset Differential Staging ModeAdvanced Topics Boiler Minimum Boil MIN Boiler Target TemperatureBoiler Maximum Boil MAX Pump OperationDedicated Domestic Hot Water Outdoor Reset OperationSetpoint Operation Typical Gas Train Configuration Advanced Programming Mode Operating the Burner and Set UpSet Up for 0 to 2500 Feet Altitude External Boiler OperationTo Restart the Copper Brute High Altitude Adjustment and Set UpShutting Down the Copper Brute Appliance Maintenance Component Description MaintenanceSystem Maintenance Flow Switch Temperature ControlIgnition Controls IgnitorsBradford White Corp Trouble Shooting Troubleshooting Copper Brute Controls Troubleshooting the Temperature ControlCopper Brute II 500 Troubleshooting Error Codes Parts List Replacement PartsSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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