Bradford-White Corp Copper Brute II Hydronic Boiler Setpoint Operation, Outdoor Reset Operation

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BRADFORD WHITE CORP.

 

 

 

 

the time selected (between 0 and 10 minutes). When OFF is selected, there is no purging. When ON is selected, pump operation is continuous. Also, during outdoor reset, with the pump delay set to ON, the pump continues to run even during Warm Weather Shut Down.

6.4.7 Setpoint Operation

When either mode 1 or 2 is selected, the control controls the water temperature based on a fixed setpoint. The setpoint temperature is set using the BOIL TARGET item in the ADJUST menu.

Heat Demand – For “heat demand” to exist, there must be continuity between the Com D (common demand) and the Ht D (heat demand) terminals. The Copper Brute II ships with a jumper between these terminals.

The control also evaluates the sensor(s) installed in the system, including the outlet sensor provided on the boiler when using mode 1. When the control senses continuity between Com D and Ht D terminals, and that the sensor reading is below the target temperature, the control will activate the Dem segment in the display.

The control energizes the pump (on pump mounted boilers) and energizes the Pmp Pmp terminals. The boiler pump segment is turned on in the display. The control then operates the stages to maintain the setpoint temperature.

6.4.8Dedicated Domestic Hot Water

When mode 3 is selected, the control provides

dedicated domestic hot water operation.

Internal DHW Demand – A sensor is required to be connected on the SC2 and Sup/S terminals. An internal demand for DHW is generated when the temperature demand for DHW sensor drops ½ of the tank differential setting below the desired DHW tank temperature. The TANK TARGET setting is used to set the desired DHW tank temperature.

Once an internal demand is generated, the Dem segment turns on in the LCD. The control then closes the Pmp Pmp contact, which starts the pump and the control turns on the boiler pump segment in the display. The control then operates the stages to maintain the programmed boiler target temperature at the boiler outlet sensor.

The boiler target temperature is set using the BOIL TARGET item in the Adjust menu. NOTE: External demand is not required in this mode of operation.

Tank Differential – A differential setting that operates ½ above and below the TANK TARGET is selectable using the TANK DIFF item in the Adjust menu.

6.4.9 Outdoor Reset Operation

When either mode 4 or 5 is selected, the control

uses outdoor reset to control the water temperature. Outdoor reset adjusts the target temperature based on the outdoor air temperature and reset ratio. The reset ratio is determined from the Boiler Start, Boiler Design, Outdoor Start and Outdoor Design settings.

Heat Demand – For “heat demand” to exist, there must be continuity between the Com D (common demand) and the Ht D (heat demand) terminals. The Copper Brute II ships with a jumper between these terminals.

The control also evaluates the sensor(s) installed in the system. If the control is not in warm weather shutdown (WWSD), and the sensor(s) are below the target temperature, the Dem segment is turned on

in the display. The control energizes the pump (on pump mounted boilers) and energizes the Pmp-Pmp terminals, and the boiler pump segment is turned on in the display. The control then operates the stages to maintain the setpoint temperature.

Boiler Start (BOIL START) – The BOIL START temperature is the theoretical boiler supply water temperature that the heating system requires when the outdoor air temperature equals the OUTDR START temperature setting. The BOIL START is typically set to the desired building temperature (see Figure 30).

Outdoor Start (OUTDR START) – The OUTDR START temperature is the outdoor air temperature at which the control provides the BOIL START water temperature to the system. The OUTDR START is typically set to the desired building temperature.

Outdoor Design (OUTDR DSGN) – The OUTDR DSGN is the outdoor air temperature that is

Figure 30. Temperature Control Outdoor Start Graph.

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Contents Copper Brute Table of Contents Maintenance Trouble ShootingReplacement Parts Operating InstructionsModel Identification General InformationIntroduction Locating the Appliance WarrantyDimensions Dimensional Data Inches 91cm horizontally Venting and Combustion Air Combustion AirCombustion Air From Room Intake Combustion AirVenting Vent CategoriesCategory I Vent Common Venting SystemsCombustion Air and Vent Through Side Wall Locating Vent & Combustion Air Terminals Category III VentSide Wall Vent Terminal Side Wall Combustion Air TerminalCommon Vent Test Boilers Vent Terminals for Outdoor UnitsVertical Vent Terminal Vertical Combustion Air TerminalGas Supply and Piping 61-91mWater Connections Copper Brute II Boiler 4A.1 Heating System Piping Hot Supply Connections Boiler4A.2 Cold Water Make-Up Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler Water Connections Copper Brute II Water Heater 4B.1 Water System Piping Water Heater4B.2 Hot Water Supply Piping Water Heater 4B.3 Water Flow Requirements Water Heater4B.5 Freeze Protection Water Heater SupplyWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Electrical Connections Main PowerTemperature Control Field Wiring Panel External Staging Control Wiring AvertissementCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Filling the Boiler System Operating InstructionsSequence of Operation Programming the Temperature Control Choosing the ModeSystem Piping Primary Secondary Piping Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tankMode 5 Primary secondary piping with outdoor reset Differential Staging ModeAdvanced Topics Boiler Target Temperature Boiler Minimum Boil MINBoiler Maximum Boil MAX Pump OperationDedicated Domestic Hot Water Outdoor Reset OperationSetpoint Operation Typical Gas Train Configuration Operating the Burner and Set Up Advanced Programming ModeSet Up for 0 to 2500 Feet Altitude External Boiler OperationTo Restart the Copper Brute High Altitude Adjustment and Set UpShutting Down the Copper Brute Appliance Maintenance Component Description MaintenanceSystem Maintenance Temperature Control Flow SwitchIgnition Controls IgnitorsBradford White Corp Trouble Shooting Troubleshooting the Temperature Control Troubleshooting Copper Brute ControlsCopper Brute II 500 Troubleshooting Error Codes Replacement Parts Parts ListSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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