Bradford-White Corp BWCV, BWCH warranty Electrical Connections, Main Power, Temperature Control

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BRADFORD WHITE CORP.

 

 

 

 

SECTION 5.

Electrical Connections

WARNING

The appliance must be electrically grounded in accordance with the requirements of the authority having jurisdiction or, in the absence of such requirements, with the latest edition of the National Electrical Code, ANSI/NFPA 70, in the U.S. and with latest edition of CSA C22.1 Canadian Electrical Code, Part 1, in Canada. Do not rely on the gas

or water piping to ground the metal parts of the boiler. Plastic pipe or dielectric unions may isolate the boiler electrically. Service and maintenance personnel, who work on or around the boiler, may be standing on wet floors and could be electrocuted by an ungrounded boiler.

5.1Main Power

Single pole switches, including those of safety

controls and protective devices must not be wired in a grounded line.

All electrical connections are made in the field wiring terminal strip, which is located at the right side of the appliance.

NOTE: All internal electrical components have been prewired. No attempt should be made to connect elec-trical wires to any other location except the wiring box.

5.1.1 Power Circuits

All Copper Brute II non-pump-mounted heaters require a single 120-volt fused supply.

Pump-mounted Copper Brute IIs models 500-

1500 also uses a single 120-volt fused supply and models 1750-2000 use two 120-volt fused supplies.

The installer can change the pump mounted single service heaters to use a separate circuit for the pump, if desired. Instructions to make this change are found in Section 5.1.2.

Copper Brute II 500-1500 main power (L1, N1

&Ground) shall be connected to the three wires (10 AWG) supplied. Over current protection ratings can be found in Table 10.

 

SINGLE CIRCUIT CONNECTIONS

PUMP

 

 

HEATER

ONLY

 

W/O PUMP

WITH PUMP

 

  500

15

20

15

  750

15

20

15

1000

20

25

15

1250

25

30

15

1500

25

30

15

1750

25

15

2000

25

20

Copper Brute II 1750-2000 will require two 120- volt fused supplies. Heater circuit can be identified with 10AWG wires to include black, white and green (all solid colors). Pump circuit can be identified with three 12AWG wires to include a black wire with a white tracer (stripe), a white and green wire.

5.1.2 Pump Circuit

Conversion to separate pump circuit will necessitate removing the three jumpers within the internal wiring of the 120-volt portion of the heater (see Figure 13). Only do this with the power disconnected to the unit.

To rewire the pump circuit, bring in another 120-volt fused supply (L2, N2 & Ground). Connect incoming power (L2) to the main power switch using spade (fork) terminal. From the other side of the main power switch connect to the main terminal block using a ¼" female insulated quick connect. This will be the same position where the jumper had terminated. Connect N2 and Ground to the main terminal block using ¼" female insulated quick connect (refer to Figure 13).

Ladder diagrams are shown in Figures 16 through 18, while wire diagrams are shown in Figures 19 through 21.

5.2 Temperature Control

5.2.1Temperature Control Description

The field wiring panel is located on the right

side of the Copper Brute II (shown in Figure 14). The following components are connected to the field wiring panel:

Temperature sensor: The sensor supplied loose

Table 10. Electrical Data.

Figure 13. Removing Jumpers.

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Contents Copper Brute Table of Contents Maintenance Trouble ShootingReplacement Parts Operating InstructionsGeneral Information IntroductionModel Identification Warranty DimensionsLocating the Appliance Dimensional Data Inches 91cm horizontally Venting and Combustion Air Combustion AirCombustion Air From Room Intake Combustion AirVenting Vent CategoriesCategory I Vent Common Venting SystemsCombustion Air and Vent Through Side Wall Locating Vent & Combustion Air Terminals Category III VentSide Wall Vent Terminal Side Wall Combustion Air TerminalCommon Vent Test Boilers Vent Terminals for Outdoor UnitsVertical Vent Terminal Vertical Combustion Air TerminalGas Supply and Piping 61-91mWater Connections Copper Brute II Boiler 4A.1 Heating System Piping Hot Supply Connections Boiler4A.2 Cold Water Make-Up Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler Water Connections Copper Brute II Water Heater 4B.1 Water System Piping Water Heater4B.2 Hot Water Supply Piping Water Heater 4B.3 Water Flow Requirements Water Heater4B.5 Freeze Protection Water Heater SupplyWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Main Power Temperature ControlElectrical Connections Field Wiring Panel External Staging Control Wiring AvertissementCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Operating Instructions Sequence of OperationFilling the Boiler System Programming the Temperature Control Choosing the ModeSystem Piping Primary Secondary Piping Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tankMode 5 Primary secondary piping with outdoor reset Staging Mode Advanced TopicsDifferential Boiler Target Temperature Boiler Minimum Boil MINBoiler Maximum Boil MAX Pump OperationOutdoor Reset Operation Setpoint OperationDedicated Domestic Hot Water Typical Gas Train Configuration Operating the Burner and Set Up Advanced Programming ModeSet Up for 0 to 2500 Feet Altitude External Boiler OperationHigh Altitude Adjustment and Set Up Shutting Down the Copper BruteTo Restart the Copper Brute Maintenance System MaintenanceAppliance Maintenance Component Description Temperature Control Flow SwitchIgnition Controls IgnitorsBradford White Corp Trouble Shooting Troubleshooting the Temperature Control Troubleshooting Copper Brute ControlsCopper Brute II 500 Troubleshooting Error Codes Replacement Parts Parts ListSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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