Bradford-White Corp BWCV, BWCH warranty Hydronic Piping Multiple Boilers, Primary Secondary System

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COPPER BRUTE II (500 - 2000)

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COLD WATER

MAKE-UP

SYSTEM

RETURN

CC

SYSTEM PUMP

SYSTEM

SUPPLY

 

PUMP LOCATION FOR

NON-PUMP-MOUNTED UNITS

CAUTION: THIS DRAWING SHOWS SUGGESTED

 

PIPING CONFIGURATION AND VALVING, CHECK

PUMP LOCATION FOR PUMP-MOUNTED UNITS

WITH LOCAL CODES AND ORDINANCES FOR

 

ADDITIONAL REQUIREMENTS.

 

 

PRIMARY/SECONDARY MANDITORY FOR ALL

 

VARIABLE FLOW SYSTEMS

LEGEND

INSTALL AIR VENTS AT HIGH POINTS IN SYSTEM

PIPING & SIZING OF EXPANSION TANK

 

THERMOMETER

EXPANSION TANK

PER TANK MANUFACTURER'S INSTRUCTIONS

WITH AIR SCOOP AND

DIMENSION "C" (COMMON PIPING) TO BE FOUR

 

 

AUTO AIR VENT

PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

TEMPERATURE

PURGE

BOILER CIRCUIT PIPING MUST BE EQUAL

VALVE

SENSOR

TO BOILER WATER CONNECTION SIZE

 

GLOBE VALVE

3-WAY VALVE

BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER

 

 

DOTTED DEVICES INDICATE ALTERNATE LOCATIONS

 

 

CHECK VALVE

VALVE

 

PRESSURE REDUCING VALVE

 

W/ FAST FILL BYPASS

PUMP

PUT BOILER CONTROL SENSOR IN THE SYSTEM SUPPLY WHEN USING THIS PIPING STYLE.

MINIMUM BOILER INLET WATER TEMPERATURE MUST BE AT LEAST 120°F.

Figure 4. Hydronic Piping — Multiple Boilers, Primary Secondary System.

precautions are made for freeze protection. A non toxic, heating system, anti-freeze may be added to the hydronic system provided that the concentration does not exceed 50% and the anti freeze contains an anti foamant. When a 50/50 mixture is used, increase the water flow requirements by 15%, and increase the headloss requirements by 20%.

Power outage, interruption of gas supply, failure of system components, activation of safety devices, etc., may prevent a boiler from firing. Any time a boiler is subjected to freezing conditions, and the boiler is not able to fire, and/or the water is not able to circulate, there is a risk of freezing in the boiler or in the pipes in the system. When water freezes, it expands. This can result in bursting of pipes in the system, or damage to the boiler, which could result in

leaking or flooding conditions.

IMPORTANT NOTES: Different glycol products may provide varying degrees of protection. Glycol products must be maintained properly in a heating system, or they may become ineffective. Consult the glycol specifications, or the glycol manufacturer, for information about specific products, maintenance of solutions, and set up according to your particular conditions.

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Contents Copper Brute Table of Contents Operating Instructions MaintenanceTrouble Shooting Replacement PartsGeneral Information IntroductionModel Identification Warranty DimensionsLocating the Appliance Dimensional Data Inches 91cm horizontally Intake Combustion Air Venting and Combustion AirCombustion Air Combustion Air From RoomCommon Venting Systems VentingVent Categories Category I VentCombustion Air and Vent Through Side Wall Side Wall Combustion Air Terminal Locating Vent & Combustion Air TerminalsCategory III Vent Side Wall Vent TerminalVertical Combustion Air Terminal Common Vent Test BoilersVent Terminals for Outdoor Units Vertical Vent Terminal61-91m Gas Supply and Piping4A.3 Water Flow Requirements Boiler Water Connections Copper Brute II Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.2 Cold Water Make-Up BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.3 Water Flow Requirements Water Heater Water Connections Copper Brute II Water Heater4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water HeaterSupply 4B.5 Freeze Protection Water HeaterWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Main Power Temperature ControlElectrical Connections Field Wiring Panel Avertissement External Staging Control WiringCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Operating Instructions Sequence of OperationFilling the Boiler System Parallel Piping Programming the Temperature ControlChoosing the Mode System Piping Primary Secondary PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Mechanical aquastat in a domestic hot water storage tank Choosing the Mode for your ApplicationMode 5 Primary secondary piping with outdoor reset Staging Mode Advanced TopicsDifferential Pump Operation Boiler Target TemperatureBoiler Minimum Boil MIN Boiler Maximum Boil MAXOutdoor Reset Operation Setpoint OperationDedicated Domestic Hot Water Typical Gas Train Configuration External Boiler Operation Operating the Burner and Set UpAdvanced Programming Mode Set Up for 0 to 2500 Feet AltitudeHigh Altitude Adjustment and Set Up Shutting Down the Copper BruteTo Restart the Copper Brute Maintenance System MaintenanceAppliance Maintenance Component Description Ignitors Temperature ControlFlow Switch Ignition ControlsBradford White Corp Trouble Shooting Troubleshooting Copper Brute Controls Troubleshooting the Temperature ControlCopper Brute II 500 Troubleshooting Error Codes Parts List Replacement PartsSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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