Bradford-White Corp Copper Brute II Hydronic Boiler, BWCV, BWCH warranty Bradford White Corp

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Page 50	BRADFORD WHITE CORP.

6.Allow the heat exchanger to drain. Remove the front cover(s) by removing the rubber access strip(s) and the retaining screws. Remove the venting and remove the top, by removing the screws that attach the top to the side panels. Remove the side panels. Remove the front lower panels sealing the combustion area. To remove the gas train, disconnect the unions located below the intermediate pan and the field installed union located outside the cabinet, and pull up, bringing the union end connectors through the grommets in the intermediate pan. To remove the intermediate pan, remove the slide out control assembly and blower(s) to reveal the screws. Remove the screws holding the intermediate pan, and lift up to remove it. The heat exchanger has integral metal sections attached, which connect to the frame of the boiler. Locate and remove the screws along the front, rear and bottom of the integral metal sections, and remove the heat exchanger and metal sections by lifting up.On the larger appliances, a center heat exchanger support must be unbolted before it can be removed.

7.Remove the heat exchanger from the unit.

NOTE: The heat exchangers are heavy and may require two people to remove to avoid personal injury.

8.Clean the heat exchanger: A light accumulation of soot or corrosion on the outside of the heat exchanger can be easily removed. Use a wire brush to remove loose soot and scale from the heat exchanger. Do not use water or compressed air for cleaning.

9.While the heat exchanger is out of the unit, inspect the firewall refractory insulation. Replace if necessary.

10.Inspect the inside of the copper tubes for scale buildup. Scale can build up on the inner surface of the heat exchanger tubes, which can restrict water flow. If the tubes show signs of scaling, clean the internal surface. Bradford White offers a tube cleaning kit part number R0010000.

11.Reassemble in the reverse order, and check appliance operation after start-up.

NOTE: The Warranty does not cover damage caused by lack of required maintenance, lack of water flow, or improper operating practices.

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Contents Copper Brute Table of Contents Replacement Parts MaintenanceTrouble Shooting Operating InstructionsModel Identification General InformationIntroduction Locating the Appliance WarrantyDimensions Dimensional Data Inches 91cm horizontally Combustion Air From Room Venting and Combustion AirCombustion Air Intake Combustion AirCategory I Vent VentingVent Categories Common Venting SystemsCombustion Air and Vent Through Side Wall Side Wall Vent Terminal Locating Vent & Combustion Air TerminalsCategory III Vent Side Wall Combustion Air TerminalVertical Vent Terminal Common Vent Test BoilersVent Terminals for Outdoor Units Vertical Combustion Air TerminalGas Supply and Piping 61-91m4A.2 Cold Water Make-Up Boiler Water Connections Copper Brute II Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.2 Hot Water Supply Piping Water Heater Water Connections Copper Brute II Water Heater4B.1 Water System Piping Water Heater 4B.3 Water Flow Requirements Water Heater4B.5 Freeze Protection Water Heater SupplyWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Electrical Connections Main PowerTemperature Control Field Wiring Panel External Staging Control Wiring AvertissementCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Filling the Boiler System Operating InstructionsSequence of Operation System Piping Primary Secondary Piping Programming the Temperature ControlChoosing the Mode Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tankMode 5 Primary secondary piping with outdoor reset Differential Staging ModeAdvanced Topics Boiler Maximum Boil MAX Boiler Target TemperatureBoiler Minimum Boil MIN Pump OperationDedicated Domestic Hot Water Outdoor Reset OperationSetpoint Operation Typical Gas Train Configuration Set Up for 0 to 2500 Feet Altitude Operating the Burner and Set UpAdvanced Programming Mode External Boiler OperationTo Restart the Copper Brute High Altitude Adjustment and Set UpShutting Down the Copper Brute Appliance Maintenance Component Description MaintenanceSystem Maintenance Ignition Controls Temperature ControlFlow Switch IgnitorsBradford White Corp Trouble Shooting Troubleshooting the Temperature Control Troubleshooting Copper Brute ControlsCopper Brute II 500 Troubleshooting Error Codes Replacement Parts Parts ListSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F

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