Bradford-White Corp Copper Brute II Hydronic Boiler, BWCV, BWCH External Staging Control Wiring

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BRADFORD WHITE CORP.

 

 

 

 

additional components.

5.3 External Staging Control Wiring

WARNING

Improper field wiring may result in fire or explosion which can cause property damage, severe injury, or death. Make only wiring connections which are in accordance with the Installation and Operation manual.

AVERTISSEMENT

Un câblage incorrect lors de l’installation peut causer un incendie ou une explosion pouvant entraîner des dommages matériels, de graves blessures ou la mort. Ne faire seulement que les connexions conformes au Manuel d’installation et d’exploitation.

The wiring methods in this section must be used to connect an external staging control, such as a multiple boiler control, building automation system, energy management system, etc.) Other wiring methods may be unsafe.

Figure 15 shows how to wire the external controller to the Copper Brute II’s field wiring panel, which is located on the right side of the Copper Brute II.

Most of the time, the number of stages from the external control will match the number of stages on the Copper Brute II. However, in some instances, the controller will not have enough staging capability to work with all of the stages on a Copper Brute II unit (for instance, using an 8-stage external control with four 4-stage Copper Brute II units.) In these instances, it is very important to follow the instructions in this section Figure 15 shows how to combine stages on the Copper Brute II for those instances when the external controller cannot control all the stages available.

NOTE: The only time Copper Brute II stages should be jumpered is when the Copper Brute II has an external control, and the Copper Brute II is used in Mode 6. In all other modes, when the Copper Brute II controls its stages, the terminals shown in Figure 15 must NOT be jumpered.

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Contents Copper Brute Table of Contents Replacement Parts MaintenanceTrouble Shooting Operating InstructionsModel Identification General InformationIntroduction Locating the Appliance WarrantyDimensions Dimensional Data Inches 91cm horizontally Combustion Air From Room Venting and Combustion AirCombustion Air Intake Combustion AirCategory I Vent VentingVent Categories Common Venting SystemsCombustion Air and Vent Through Side Wall Side Wall Vent Terminal Locating Vent & Combustion Air TerminalsCategory III Vent Side Wall Combustion Air TerminalVertical Vent Terminal Common Vent Test BoilersVent Terminals for Outdoor Units Vertical Combustion Air TerminalGas Supply and Piping 61-91m4A.2 Cold Water Make-Up Boiler Water Connections Copper Brute II Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.3 Water Flow Requirements BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.2 Hot Water Supply Piping Water Heater Water Connections Copper Brute II Water Heater4B.1 Water System Piping Water Heater 4B.3 Water Flow Requirements Water Heater4B.5 Freeze Protection Water Heater SupplyWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Electrical Connections Main PowerTemperature Control Field Wiring Panel External Staging Control Wiring AvertissementCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Filling the Boiler System Operating InstructionsSequence of Operation System Piping Primary Secondary Piping Programming the Temperature ControlChoosing the Mode Parallel PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tankMode 5 Primary secondary piping with outdoor reset Differential Staging ModeAdvanced Topics Boiler Maximum Boil MAX Boiler Target TemperatureBoiler Minimum Boil MIN Pump OperationDedicated Domestic Hot Water Outdoor Reset OperationSetpoint Operation Typical Gas Train Configuration Set Up for 0 to 2500 Feet Altitude Operating the Burner and Set UpAdvanced Programming Mode External Boiler OperationTo Restart the Copper Brute High Altitude Adjustment and Set UpShutting Down the Copper Brute Appliance Maintenance Component Description MaintenanceSystem Maintenance Ignition Controls Temperature ControlFlow Switch IgnitorsBradford White Corp Trouble Shooting Troubleshooting the Temperature Control Troubleshooting Copper Brute ControlsCopper Brute II 500 Troubleshooting Error Codes Replacement Parts Parts ListSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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