Bradford-White Corp BWCH, BWCV, Copper Brute II Hydronic Boiler warranty See Figures 35

Page 55

Item

Description

Size

Size

Size

Size

Size

Size

Size

 

 

500

750

1000

1250

1500

1750

2000

 

Internal Components

 

 

 

 

 

 

 

 

See Figures 35 and 34

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

Base Assembly

5C1020

7C1020

10C1020

12C1020

15C1020

17C1020

20C1020

18

 

 

 

 

 

 

 

 

Chamber, Front

5C2003

7C2003

10C2003

12C2003

15C2003

17C2003

20C2003

18A

 

 

 

 

 

 

 

 

Chamber, Left Side, Front

5C2015

5C2015

5C2015

5C2015

5C2015

5C2015

5C2015

18B

 

 

 

 

 

 

 

 

Chamber, Right Side, Front

5C2016

5C2016

5C2016

5C2016

5C2016

5C2016

5C2016

19

 

 

 

 

 

 

 

 

Chamber, Rear

5C2006

7C2006

10C2006

12C2006

15C2006

17C2006

20C2006

20

 

 

 

 

 

 

 

 

Chamber Assembly, Left, Bottom

5C2602

5C2602

5C2602

5C2602

5C2602

5C2602

5C2602

21

 

 

 

 

 

 

 

 

Chamber Assembly, Right, Bottom

5C2200

5C2200

5C2200

5C2200

5C2200

5C2200

5C2200

22

 

 

 

 

 

 

 

 

Chamber, Top

5C2001

7C2001

10C2001

12C2001

15C2001

17C2001

20C2001

23

 

 

 

 

 

 

 

 

Chamber, Side, Top

5C2002

5C2002

5C2002

5C2002

5C2002

5C2002

5C2002

24

 

 

 

 

 

 

 

 

Exhaust Plenum

5C2007

10C2007

10C2007

20C2007

20C2007

20C2007

20C2007

25

 

 

 

 

 

 

 

 

Bracket, Chamber, Front

5C2009

7C2009

10C2009

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bracket, Chamber, Front Left

 

 

 

12C2011

15C2011

17C2011

20C2011

26

 

 

 

 

 

 

 

 

Bracket, Chamber, Front Right

 

 

 

12C2009

15C2009

17C2009

20C2009

27

 

 

 

 

 

 

 

 

Divider, Chamber, Front

 

 

 

 

 

15C2010

20C2002

27A

 

 

 

 

 

 

 

 

Divider, Upper, Chamber, Front

 

 

 

15C2005

15C2005

 

 

27B

 

 

 

 

 

 

 

 

Divider, Lower, Chamber, Front

 

 

 

15C2002

15C2002

 

 

28

 

 

 

 

 

 

 

 

Cover, Chamber

5C2004

7C2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cover, Chamber, Front Left

 

 

10C2004

12C2010

15C2004

17C2010

20C2010

29

 

 

 

 

 

 

 

 

Door, Chamber Access

5C2005

5C2005

5C2005

5C2005

5C2005

5C2005

5C2005

 

 

(1)

(1)

(1)

(2)

(2)

(2)

(2)

30

 

 

 

 

 

 

 

 

Cover, Chamber, Front Right

 

 

10C2010

12C2008

15C2004

17C2008

20C2008

32

 

 

 

 

 

 

 

 

Ignitor, Hot Surface, with Gasket

2400-286

2400-286

2400-286

2400-286

2400-286

2400-286

2400-286

 

 

(1)

(1)

(2)

(2)

(2)

(2)

(2)

33

 

 

 

 

 

 

 

 

Tile, Side (Right and Left)

T2015600

T2015600

T2015600

T2015600

T2015600

T2015600

T2015600

 

 

(2)

(2)

(2)

(2)

(2)

(2)

(2)

34

 

 

 

 

 

 

 

 

Tile, Front

T2017300

 

 

 

 

 

 

 

 

(1)

 

 

 

 

 

 

35

 

 

 

 

 

 

 

 

Tile, Front, Left Side

 

T2016200

T2016800

T2016800

T2016800

T2016800

T2016800

 

 

 

(1)

(1)

(1)

(1)

(1)

(1)

35A

 

 

 

 

 

 

 

 

Tile, Front, Right Side

 

T2016300

T2017100

T2017900

T2017100

T2017900

T2017100

 

 

 

(1)

(1)

(1)

(1)

(1)

(1)

35B

 

 

 

 

 

 

 

 

Tile, Front, Center

 

 

 

T2016900

T2016900

T2016900

T2016900

COPPER BRUTE II (500 - 2000)

Page 55

Image 55
Contents Copper Brute Table of Contents Operating Instructions MaintenanceTrouble Shooting Replacement PartsIntroduction General InformationModel Identification Dimensions WarrantyLocating the Appliance Dimensional Data Inches 91cm horizontally Intake Combustion Air Venting and Combustion AirCombustion Air Combustion Air From RoomCommon Venting Systems VentingVent Categories Category I VentCombustion Air and Vent Through Side Wall Side Wall Combustion Air Terminal Locating Vent & Combustion Air TerminalsCategory III Vent Side Wall Vent TerminalVertical Combustion Air Terminal Common Vent Test BoilersVent Terminals for Outdoor Units Vertical Vent Terminal61-91m Gas Supply and Piping4A.3 Water Flow Requirements Boiler Water Connections Copper Brute II Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.2 Cold Water Make-Up BoilerHydronic Piping Multiple Boilers, Primary Secondary System Hydronic Piping Multiple Boilers, Low Temperature System Hydronic Piping One Boiler, Multi-Temperature System Hydronic Piping Primary-Secondary, Reverse-Return Boiler CIRC. Pump Sized for Flow Through Boiler 4B.3 Water Flow Requirements Water Heater Water Connections Copper Brute II Water Heater4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water HeaterSupply 4B.5 Freeze Protection Water HeaterWater Heater Piping Multiple Heaters, One Tank Water Heater Piping Multiple Heaters, Multiple Tanks Temperature Control Main PowerElectrical Connections Field Wiring Panel Avertissement External Staging Control WiringCopper Brute II 500 750 Ladder Diagram Copper Brute II 1000 Ladder Diagram Copper Brute II 1250 2000 Ladder Diagram Copper Brute II 500 1000 Wiring Schematic Copper Brute II 1250 1500 Wiring Schematic Copper Brute II 1750 2000 Wiring Schematic Terminal designations are as indicated Field Wiring for Modes 1 Avertissement Sequence of Operation Operating InstructionsFilling the Boiler System Parallel Piping Programming the Temperature ControlChoosing the Mode System Piping Primary Secondary PipingFor ALL Other Modes Hydronic Primary/Secondary Mode Mechanical aquastat in a domestic hot water storage tank Choosing the Mode for your ApplicationMode 5 Primary secondary piping with outdoor reset Advanced Topics Staging ModeDifferential Pump Operation Boiler Target TemperatureBoiler Minimum Boil MIN Boiler Maximum Boil MAXSetpoint Operation Outdoor Reset OperationDedicated Domestic Hot Water Typical Gas Train Configuration External Boiler Operation Operating the Burner and Set UpAdvanced Programming Mode Set Up for 0 to 2500 Feet AltitudeShutting Down the Copper Brute High Altitude Adjustment and Set UpTo Restart the Copper Brute System Maintenance MaintenanceAppliance Maintenance Component Description Ignitors Temperature ControlFlow Switch Ignition ControlsBradford White Corp Trouble Shooting Troubleshooting Copper Brute Controls Troubleshooting the Temperature ControlCopper Brute II 500 Troubleshooting Error Codes Parts List Replacement PartsSee Figures 35 Heat Exchanger Components Electrical Components Gas Train Components Burner Manifold Assy, 4 Burners, Left, LP For reference Internal Components Copper Brute II Hydronic Electrical Components H2214401F
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