Frymaster BIELA14 manual Disconnect the oil return flexlines

Page 16

3.Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the upper tabs.

4.Remove the two screws from the upper corners of the computers and allow them to swing down (see illustration and photo on page 1-1).

5.Unplug the wiring harnesses and ground wires from the backs of the computers. Remove the computers by lifting them from the hinge slots in the control panel frame.

6.Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel.

7.To remove the tilt housing, remove the hex-head screws from the rear edge of the housing. The housing can be lifted straight up and off the fryer.

8.Remove the control panel by removing the screw in the center and the nuts on both sides.

9.Loosen the component boxes by removing the screws, which secure them in the cabinet.

10.Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.

11.Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

12.Remove the top-connecting strip that covers the joint with the adjacent frypot.

13.Unscrew the nut located on the front of each section of drain tube, and remove the tube assembly from the fryer.

14.Remove the actuators from the drain and return valves and disconnect the wiring.

15.Disconnect any auto filtration probes and auto top off sensors and wiring.

16.At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the high-limit thermostat leads. Disconnect any other probe wiring.

17.Disconnect the oil return flexline(s).

18.Raise the elements to the “up” position and disconnect the element springs.

19.Remove the machine screws and nuts that secure the element tube assembly to the frypot. Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape.

20.Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

21.Recover the drain valve(s), oil return flexline connection fitting(s), actuators, AIF boards and high- limit thermostat(s) from the frypot. Clean the threads and apply LoctitePST 567 or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot.

22.Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in step 11 to attach the frypot to the fryer.

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Contents SERVICE AND PARTS MANUAL FRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYERemail: service@frymaster.com 8196446NOTICE NOTICENOTICE DANGERDo not use water jets to clean this equipment DANGERDANGERi DANGERA.WARRANTY PROVISIONS - FRYERS B.WARRANTY PROVISIONS - FRYPOTSD.WARRANTY EXCLUSIONS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTSCHAPTER 1: Service Procedures CHAPTER 2: Parts List TABLE OF CONTENTS contBIELA14 SERIES GEN II LOV ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES BIELA14 SERIES GEN II LOV ELECTRIC FRYERS1.1 General 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down DANGER 1.4 Replacing a High-LimitThermostat1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Dual vat element wire routing Full vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components 1.8 Replacing a Frypot DANGER17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay 1.10 ATO Automatic Top-offService Procedures 1.10.1 ATO Automatic Top-offTroubleshootingProblem Probable CausesProblem SERVICEProbable Causes Corrective ActionWire 1.10.4 Replacing the ATO Pump Reset SwitchDrain Switch SwitchButtons and LED’s The following buttons are inoperable in auto modeConstant Illumination: Drain open No Illumination: Drain closed1.11.2 MIB Manual Interface Board Troubleshooting ProblemProbable Causes Corrective ActionProblem Probable CausesCorrective Action 1-19Connector Resetting DISPLAYEXPLANATION Drain1.11.7 Control Power Reset Switch 1.11.6 Replacing the MIB Board1.12RTI Service Issues 1.12.1 RTI MIB Tests TroubleshootingWaste full signal AC voltage measurements1.12.2 RTI LOV Wiring 1.12.4 RTI LOV TEST QUICK REFERENCE DISPOSE TO WASTE, REFILL VAT FROM BULKDISPOSE TO WASTE FILL VAT FROM BULKFILL JUG FROM BULK Problem 1.13.1 AIF TroubleshootingCorrective Action Probable CausesWire 1.13.4 Replacing a Linear Actuator 1.13.5 Replacing a Rotary Actuator ProblemRECOVERY FAULTProbable Causes ProblemMISCONFIGURED Corrective ActionProbable Causes ProblemCorrective Action PASSWORDS 1.14.2 M3000 Useful CodesProblem •0469 – Reset FILTER STAT DATA1.14.3 Service Required Errors ERROR MESSAGEEXPLANATION 1-341.14.4 Error Log Codes ERROR MESSAGEEXPLANATION 1-351.14.5 Tech Mode 1.14.6 M3000 Filter Error Flowchart NORMAL ERRORSYSTEM ERROR FIXED? YES OPERATION RESUMES1.14.7 M3000 Menu Summary Tree Adding New Menu ItemsStoring Menu Items in Product Buttons Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses 1.15Loading and Updating Software Procedures SETUP COMPLETE is displayedUNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart 1.17 Interface Board Diagnostic Chart Diagnostic LED LegendPN 826-2260 1-421.18 Probe Resistance Chart Probe Resistance ChartOHMS OHMS1.19 Wiring Diagrams 1.19.1 Component Wiring Domestic1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page CHAPTER 2 PARTS LIST AccessoriesITEM PART #ITEM PART #COMPONENT Not illustrated2.3Drain System Components 2.3.1 Drain Tube Sections and Associated PartsPART# ITEM2.3.2.2 Rotary Actuator Drain Valves ITEMPART # COMPONENTPage 2.4.1 Component Boxes cont ITEM PART #boxes COMPONENT2.4.2Contactor Boxes COMPONENT PART #106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware 2.4.3.1 Element Assemblies and Hardware cont WYE unitsITEM PART # COMPONENTFULL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube AssembliesDUAL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube Assemblies contd 2.4.4Computers ITEM2.4.5Wiring COMPONENT Contactor Box Harness Assembly Dual VatPART # ITEM PART #106-8744 14/17 kW Mechanical ContactorITEM PART #2.4.5.5 Main Wiring Harnesses Filter Pump C2 to Component Box Wiring Harness PART #COMPONENT Full Vat Control Harness J4 to J2 Standard2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnesses Reset Switch 4-5Battery onlyonly ITEMPage 2.5.1 Filtration Components contCOMPONENT ITEM2.5.2.2 Manual Interface Board Assembly ITEM PART #COMPONENT ITEM PART #2.5.2.3 AIF Board Assembly 2.5.2.4 LOV PCB/Computer Board MatrixITEM PART # COMPONENTPART # See Page 2-5for Drain Valve AssembliesCOMPONENT 2.6.2 Frypots with Rotary Actuators ITEMPART # COMPONENT2.7 Oil Return Manifolds 2.8 Return Valves and Associated PartsITEM PART #2.9.2 JIB Cap and Pick Up Assembly 2.8.2 Return Valve Rotary Actuators2.9Auto Top Off Components 2.9.1 JIB Basket PART #2.9.2 JIB Cap and Pick Up Assembly cont 2.9.3 Automatic Top Off Board Assemblyshipping ITEM2.9.4ATO Pump Assembly Domestic UnitsInternational Units ITEMITEM PART #COMPONENT 108-30412.10RTI 2.10.1 RTI Manifold and Accessories 2.10.1 RTI Manifold and Accessories cont ITEMPART # COMPONENT2.10.2RTI Dispose Waste Valve 2.10.3 RTI Test BoxMicroswitch, Gold Sealed Valve, ½” Ball Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools 2.12Fasteners ITEMPART # COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK SERVICE HOTLINE FAX PartsTech Support 1-800-551-8633
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