Frymaster BIELA14 manual Problem, Corrective Action, Probable Causes, AIF Troubleshooting

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1.13.1 AIF Troubleshooting

1.13 AIF (Automatic Intermittent) Filtration Service Procedures

The AIF (Automatic Intermittent Filtration) board controls the actuators that open and close the drain and return valve. The AIF boards are located inside a protective housing under each frypot (see Figure 13).

Figure 13

1.13.1 AIF Troubleshooting

Problem

Probable Causes

 

A. No power to the AIF board.

 

B. Actuator is unplugged.

Actuator doesn’t

C. AIF board failure.

function.

 

D. Actuator readings are out of tolerance.

 

E. Actuator is bad

Actuator functions on

A.

Actuator plugged into wrong connector.

wrong vat.

B.

Locator pin is in wrong position.

Corrective Action

A.Check pins 5 and 6 of J2 at the MIB board. Should read 24VDC. Check voltage on pins 5 and 6 at the other end of harness and ensure 24VDC is present. Continue to check pins 5 and 6 for 24VDC on plugs J4 and J5 on the AIF boards.

B.Ensure the actuator is plugged into the proper connection (J1 for FV return, J3 for DV return and J6 for FV drain and J7 for DV drain).

C.Check power on the connector of the problem actuator while trying to manually open or close an actuator. Pins 1 (Black) and 4 (White) should read +24VDC when the actuator is opening. Pins 2 (Red) and 4 (White) should measure -24VDC when the actuator is closing). If either voltage is missing, the AIF board is likely bad. Test the actuator by plugging into another connector. If the actuator operates, replace the board.

D.Check resistance of the potentiometer between pin 3 (purple wire) and pin 4 (gray/white wire). Closed should read 0-560Ω. Open should read 3.8K Ω – 6.6K Ω.

E.If proper voltages are present at the connector and actuator doesn’t operate, reset power to the fryer. If it still doesn’t operate replace the actuator.

A. Ensure the actuator is plugged into correct connection (J1 for FV return, J3 for DV return and J6 for FV drain and J7 for DV drain).

B. Ensure the locator pin is in proper position in plug J2. See table B on page 1-55.

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Contents email: service@frymaster.com SERVICE AND PARTS MANUALFRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER 8196446NOTICE NOTICENOTICE DANGERDANGERi Do not use water jets to clean this equipmentDANGER DANGERD.WARRANTY EXCLUSIONS A.WARRANTY PROVISIONS - FRYERSB.WARRANTY PROVISIONS - FRYPOTS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTSCHAPTER 1: Service Procedures CHAPTER 2: Parts List TABLE OF CONTENTS contBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.1 General CHAPTER 1: SERVICE PROCEDURESBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down DANGER 1.4 Replacing a High-LimitThermostat1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Dual vat element wire routing Full vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components 1.8 Replacing a Frypot DANGER17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay Problem 1.10 ATO Automatic Top-offService Procedures1.10.1 ATO Automatic Top-offTroubleshooting Probable CausesProbable Causes ProblemSERVICE Corrective ActionWire Drain Switch 1.10.4 Replacing the ATO PumpReset Switch SwitchConstant Illumination: Drain open Buttons and LED’sThe following buttons are inoperable in auto mode No Illumination: Drain closedProbable Causes 1.11.2 MIB Manual Interface Board TroubleshootingProblem Corrective ActionCorrective Action ProblemProbable Causes 1-19Connector EXPLANATION ResettingDISPLAY Drain1.11.7 Control Power Reset Switch 1.11.6 Replacing the MIB BoardWaste full signal 1.12RTI Service Issues 1.12.1 RTI MIB TestsTroubleshooting AC voltage measurements1.12.2 RTI LOV Wiring DISPOSE TO WASTE 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE, REFILL VAT FROM BULK FILL VAT FROM BULKFILL JUG FROM BULK Corrective Action Problem1.13.1 AIF Troubleshooting Probable CausesWire 1.13.4 Replacing a Linear Actuator RECOVERY 1.13.5 Replacing a Rotary ActuatorProblem FAULTMISCONFIGURED Probable CausesProblem Corrective ActionProbable Causes ProblemCorrective Action Problem PASSWORDS1.14.2 M3000 Useful Codes •0469 – Reset FILTER STAT DATAEXPLANATION 1.14.3 Service Required ErrorsERROR MESSAGE 1-34EXPLANATION 1.14.4 Error Log CodesERROR MESSAGE 1-351.14.5 Tech Mode SYSTEM ERROR FIXED? YES 1.14.6 M3000 Filter Error Flowchart NORMALERROR OPERATION RESUMESStoring Menu Items in Product Buttons 1.14.7 M3000 Menu Summary TreeAdding New Menu Items Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 1.15Loading and Updating Software ProceduresSETUP COMPLETE is displayed 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart PN 826-2260 1.17 Interface Board Diagnostic ChartDiagnostic LED Legend 1-42OHMS 1.18 Probe Resistance ChartProbe Resistance Chart OHMS1.19 Wiring Diagrams 1.19.1 Component Wiring Domestic1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page ITEM CHAPTER 2 PARTS LISTAccessories PART #COMPONENT ITEMPART # Not illustratedPART# 2.3Drain System Components2.3.1 Drain Tube Sections and Associated Parts ITEMPART # 2.3.2.2 Rotary Actuator Drain ValvesITEM COMPONENTPage boxes 2.4.1 Component Boxes contITEM PART # COMPONENT2.4.2Contactor Boxes COMPONENT PART #106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware ITEM PART # 2.4.3.1 Element Assemblies and Hardware contWYE units COMPONENTFULL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube AssembliesDUAL-VATELEMENT ASSEMBLY Computers 2.4.3.2 Element Tube Assemblies contd2.4.4 ITEMPART # 2.4.5WiringCOMPONENT Contactor Box Harness Assembly Dual Vat ITEM PART #ITEM 106-874414/17 kW Mechanical Contactor PART #2.4.5.5 Main Wiring Harnesses COMPONENT Filter Pump C2 to Component Box Wiring HarnessPART # Full Vat Control Harness J4 to J2 Standardonly 2.4.5.8 M3000, MIB, AIF and ATO Wiring HarnessesReset Switch 4-5Battery only ITEMPage COMPONENT 2.5.1Filtration Components cont ITEMCOMPONENT 2.5.2.2 Manual Interface Board AssemblyITEM PART # ITEM PART #ITEM PART # 2.5.2.3 AIF Board Assembly2.5.2.4 LOV PCB/Computer Board Matrix COMPONENTPART # See Page 2-5for Drain Valve AssembliesCOMPONENT PART # 2.6.2 Frypots with Rotary ActuatorsITEM COMPONENTITEM 2.7 Oil Return Manifolds2.8 Return Valves and Associated Parts PART #2.9Auto Top Off Components 2.9.1 JIB Basket 2.9.2 JIB Cap and Pick Up Assembly2.8.2 Return Valve Rotary Actuators PART #shipping 2.9.2 JIB Cap and Pick Up Assembly cont2.9.3 Automatic Top Off Board Assembly ITEMInternational Units 2.9.4ATO Pump AssemblyDomestic Units ITEMCOMPONENT ITEMPART # 108-30412.10RTI 2.10.1 RTI Manifold and Accessories PART # 2.10.1 RTI Manifold and Accessories contITEM COMPONENTMicroswitch, Gold Sealed Valve, ½” Ball 2.10.2RTI Dispose Waste Valve2.10.3 RTI Test Box Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools PART # 2.12FastenersITEM COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK Tech Support SERVICE HOTLINEFAX Parts 1-800-551-8633
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