Frymaster manual BIELA14 SERIES GEN II LOV ELECTRIC FRYERS, Service Procedures, General

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BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply.

CHAPTER 1: SERVICE PROCEDURES WARNING

To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

1.2 Replacing a Computer

1.Disconnect the fryer from the electrical power supply.

2.The computer bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

3.Remove the two screws from the upper corners of the control panel. The control panel is hinged at the bottom and will swing open from the top.

4.Unplug the wiring harnesses from the connectors on the back of the computer, marking their position for reassembly, and disconnect the grounding wires from the terminals. Remove the computer panel assembly by lifting it from the hinged slots in the control panel frame.

Ground Wire Terminal

Ground Wire Terminal

1.1 General 20-Pin Connector

Communication

Locator Wire

Harnesses

5.Install the replacement computer. Reinstall the control panel assembly by reversing steps 1 thru 4.

6.Setup the computer following the instructions on page 4-9 in the Installation and Operation manual. Setup MUST be performed after replacement.

7.Once setup is complete on all replaced computers, reset all control power following the instructions in section 1.11.7 on page 1-22 to readdress the new M3000 computer. Check software version and if necessary update the software. If a software update was necessary, follow the instructions to update the software in section 1.15

1.3 Replacing Component Box Components

1.Disconnect the fryer from the electrical power supply.

2.The computer bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

1-1

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Contents SERVICE AND PARTS MANUAL FRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYERemail: service@frymaster.com 8196446NOTICE NOTICENOTICE DANGERDo not use water jets to clean this equipment DANGERDANGERi DANGERA.WARRANTY PROVISIONS - FRYERS B.WARRANTY PROVISIONS - FRYPOTSD.WARRANTY EXCLUSIONS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS CHAPTER 1: Service Procedures TABLE OF CONTENTSBIELA14 SERIES GEN II LOV ELECTRIC FRYERS BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTS contCHAPTER 2: Parts List CHAPTER 1: SERVICE PROCEDURES BIELA14 SERIES GEN II LOV ELECTRIC FRYERS1.1 General 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.5 Replacing a Temperature Probe 1.4 Replacing a High-LimitThermostatDANGER 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Element grounding and wire routing Full vat element wire routingDual vat element wire routing 1.7Replacing Contactor Box Components 1.8 Replacing a Frypot DANGER17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay 1.10 ATO Automatic Top-offService Procedures 1.10.1 ATO Automatic Top-offTroubleshootingProblem Probable CausesProblem SERVICEProbable Causes Corrective ActionWire 1.10.4 Replacing the ATO Pump Reset SwitchDrain Switch SwitchButtons and LED’s The following buttons are inoperable in auto modeConstant Illumination: Drain open No Illumination: Drain closed1.11.2 MIB Manual Interface Board Troubleshooting ProblemProbable Causes Corrective ActionProblem Probable CausesCorrective Action 1-19Connector Resetting DISPLAYEXPLANATION Drain1.11.7 Control Power Reset Switch 1.11.6 Replacing the MIB Board1.12RTI Service Issues 1.12.1 RTI MIB Tests TroubleshootingWaste full signal AC voltage measurements1.12.2 RTI LOV Wiring 1.12.4 RTI LOV TEST QUICK REFERENCE DISPOSE TO WASTE, REFILL VAT FROM BULKDISPOSE TO WASTE FILL VAT FROM BULKFILL JUG FROM BULK Problem 1.13.1 AIF TroubleshootingCorrective Action Probable CausesWire 1.13.4 Replacing a Linear Actuator 1.13.5 Replacing a Rotary Actuator ProblemRECOVERY FAULTProbable Causes ProblemMISCONFIGURED Corrective ActionCorrective Action ProblemProbable Causes PASSWORDS 1.14.2 M3000 Useful CodesProblem •0469 – Reset FILTER STAT DATA1.14.3 Service Required Errors ERROR MESSAGEEXPLANATION 1-341.14.4 Error Log Codes ERROR MESSAGEEXPLANATION 1-351.14.5 Tech Mode 1.14.6 M3000 Filter Error Flowchart NORMAL ERRORSYSTEM ERROR FIXED? YES OPERATION RESUMES1.14.7 M3000 Menu Summary Tree Adding New Menu ItemsStoring Menu Items in Product Buttons Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses 1.15Loading and Updating Software Procedures SETUP COMPLETE is displayedUNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart 1.17 Interface Board Diagnostic Chart Diagnostic LED LegendPN 826-2260 1-421.18 Probe Resistance Chart Probe Resistance ChartOHMS OHMS1.19 Wiring Diagrams 1.19.1 Component Wiring Domestic1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page CHAPTER 2 PARTS LIST AccessoriesITEM PART #ITEM PART #COMPONENT Not illustrated2.3Drain System Components 2.3.1 Drain Tube Sections and Associated PartsPART# ITEM2.3.2.2 Rotary Actuator Drain Valves ITEMPART # COMPONENTPage 2.4.1 Component Boxes cont ITEM PART #boxes COMPONENT2.4.2Contactor Boxes 106-8658 PART #COMPONENT 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware 2.4.3.1 Element Assemblies and Hardware cont WYE unitsITEM PART # COMPONENTDUAL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube AssembliesFULL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube Assemblies contd 2.4.4Computers ITEM2.4.5Wiring COMPONENT Contactor Box Harness Assembly Dual VatPART # ITEM PART #106-8744 14/17 kW Mechanical ContactorITEM PART #2.4.5.5 Main Wiring Harnesses Filter Pump C2 to Component Box Wiring Harness PART #COMPONENT Full Vat Control Harness J4 to J2 Standard2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnesses Reset Switch 4-5Battery onlyonly ITEMPage 2.5.1 Filtration Components contCOMPONENT ITEM2.5.2.2 Manual Interface Board Assembly ITEM PART #COMPONENT ITEM PART #2.5.2.3 AIF Board Assembly 2.5.2.4 LOV PCB/Computer Board MatrixITEM PART # COMPONENTCOMPONENT See Page 2-5for Drain Valve AssembliesPART # 2.6.2 Frypots with Rotary Actuators ITEMPART # COMPONENT2.7 Oil Return Manifolds 2.8 Return Valves and Associated PartsITEM PART #2.9.2 JIB Cap and Pick Up Assembly 2.8.2 Return Valve Rotary Actuators2.9Auto Top Off Components 2.9.1 JIB Basket PART #2.9.2 JIB Cap and Pick Up Assembly cont 2.9.3 Automatic Top Off Board Assemblyshipping ITEM2.9.4ATO Pump Assembly Domestic UnitsInternational Units ITEMITEM PART #COMPONENT 108-30412.10RTI 2.10.1 RTI Manifold and Accessories 2.10.1 RTI Manifold and Accessories cont ITEMPART # COMPONENT2.10.2RTI Dispose Waste Valve 2.10.3 RTI Test BoxMicroswitch, Gold Sealed Valve, ½” Ball Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools 2.12Fasteners ITEMPART # COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK SERVICE HOTLINE FAX PartsTech Support 1-800-551-8633
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